Dodge Journey: Pulley, idler

Removal

2.4L ENGINE

Cooling
Fig. 30: ACCESSORY DRIVE BELT IDLER PULLEY - 2.4L

  1. - UPPER PULLEY
  2. - LOWER PULLEY

1. Remove accessory drive belt.

2. Remove upper idler pulley (1) and bolt.

3. Remove lower idler pulley (2) and bolt.

3.5L ENGINE

Cooling
Fig. 31: IDLER PULLEY - 3.5L

  1. - IDLER PULLEY
  2. - BOLT

1. Remove accessory drive belt.

2. Remove mounting bolt (2) and idler pulley (1).

2.0L DIESEL ENGINE

Cooling
Fig. 32: IDLER PULLEY - 2.0L DIESEL

  1. - IDLER PULLEY
  2. - DUST SHIELD
  3. - CAP
  4. - BOLT

1. Remove accessory drive belt.

2. Remove bolt (4), cap (3), idler pulley (1), and dust shield (2).

Installation

2.4L ENGINE

Cooling
Fig. 33: ACCESSORY DRIVE BELT IDLER PULLEY - 2.4L

  1. - UPPER PULLEY
  2. - LOWER PULLEY

1. Position lower idler pulley (2) and bolt.

2. Tighten bolt to 35 N.m (25 ft. lbs.).

3. Position upper idler pulley (1) and bolt.

4. Tighten bolt to 35 N.m (25 ft. lbs.).

5. Install accessory drive belt. See Installation .

3.5L ENGINE

Cooling
Fig. 34: IDLER PULLEY - 3.5L

  1. - IDLER PULLEY
  2. - BOLT

1. Position idler pulley and bolt.

2. Tighten bolt to 35 N.m (25 ft. lbs.).

3. Install accessory drive belt.

2.0L DIESEL ENGINE

Cooling
Fig. 35: IDLER PULLEY - 2.0L DIESEL

  1. - IDLER PULLEY
  2. - DUST SHIELD
  3. - CAP
  4. - BOLT

1. Position bolt (4), cap (3), idler pulley (1) and dust shield (2) on front engine cover.

2. Tighten bolt to 35 N.m (25 ft.lbs.).

3. Install accessory drive belt.

    Belt, serpentine, power steering
    Removal 2.7L ENGINE Fig. 28: STRETCH TO FIT POWER STEERING BELT REMOVAL - POWER STEERING PULLEY - STRETCH TO FIT POWER STEERING BELT 1. Raise and support the vehicle. 2. Remove RH whee ...

    Ensioner, belt
    Removal 2.4L ENGINE Fig. 36: ACCESSORY DRIVE BELT - WORLD ENGINE - POWER STEERING PUMP - ACCESSORY DRIVE BELT - GENERATOR - CRANKSHAFT PULLEY - LOWER IDLER PULLEY - CRANKSHAFT PULLEY ...

    See also:

    Installation
    SATELLITE AUDIO ONLY NOTE: The antenna cables are integrated into the body wiring harnesses. New antenna cables is overlaid on the body wiring harness. 1. Route the cable behind the glove ...

    Seal, axle drive shaft
    REMOVAL Fig. 197: Axle Shaft Seal Removal 1. Remove axle shaft. 2. Insert a flat-blade pry tool (2) at outer edge of axle shaft seal (1). 3. Tap on the pry tool (2) with a small hammer and ...

    Cleaning, Inspection
    CLEANING Drain cooling system and refill with clean water. Refer to drain and fill procedures in this service information . Run engine with radiator cap installed until upper radiator hose is ho ...

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