Dodge Journey: Ensioner, belt

Removal

2.4L ENGINE

Cooling
Fig. 36: ACCESSORY DRIVE BELT - WORLD ENGINE

  1. - POWER STEERING PUMP
  2. - ACCESSORY DRIVE BELT
  3. - GENERATOR
  4. - CRANKSHAFT PULLEY
  5. - LOWER IDLER PULLEY
  6. - CRANKSHAFT PULLEY
  7. - WATER PUMP PULLEY
  8. - ACCESSORY DRIVE BELT TENSIONER
  9. - UPPER IDLER PULLEY

1. Raise vehicle on hoist.

2. Remove belt splash shield.

3. Remove accessory drive belt (2).

4. Remove accessory drive belt tensioner mounting bolt. Remove accessory drive belt tensioner (8).

2.7L ENGINE

Cooling
Fig. 37: ACCESSORY DRIVE BELT TENSIONER - 2.7L

  1. - BOLT
  2. - ACCESSORY DRIVE BELT TENSIONER
  3. - FRONT ENGINE COVER

WARNING: Because of high spring pressure, do not attempt to disassemble automatic tensioner. Unit is serviced as an assembly.

1. Remove accessory drive belt.

2. Remove accessory drive belt tensioner bolt (1).

3. Remove accessory drive belt tensioner (2) from front engine cover (3).

3.5L ENGINE

Cooling
Fig. 38: ENGINE SUPPORT BRACKET BOLTS

WARNING: Because of high spring pressure, do not attempt to disassemble automatic tensioner. Unit is serviced as an assembly.

1. Remove the passenger side engine support bracket bolts (1).

Cooling
Fig. 39: BELLY PAN

2. Raise and support the vehicle.

3. Remove the accessory drive belt.

4. Remove the belly pan retainers (1).

5. Remove the belly pan (2).

Cooling
Fig. 40: ENGINE FORE/AFT CROSSMEMBER

6. Support the engine fore/aft crossmember (2) with an appropriate stand (1).

Cooling
Fig. 41: REAR BOLTS & FORE/AFT CROSSMEMBER

7. Loosen the rear bolts (2) from the fore/aft crossmember (1).

8. Remove the front bolts from the fore/aft crossmember.

Cooling
Fig. 42: ACCESSORY DRIVE BELT TENSIONER - 3.5L

  1. - ACCESSORY DRIVE BELT TENSIONER
  2. - BOLT
  3. - FRONT ENGINE COVER

9. Lower the stand supporting the fore/aft crossmember approximately 3/4" to 1".

10. Remove the tensioner assembly bolt (2).

11. Remove the accessory drive belt tensioner (1) from the vehicle.

2.0L DIESEL

Cooling
Fig. 43: 2.0L DIESEL ACCESSORY DRIVE BELT

  1. - P/S PULLEY
  2. - GENERATOR PULLEY
  3. - IDLER PULLEY
  4. - A/C COMPRESSOR
  5. - CRANKSHAFT PULLEY
  6. - ACCESSORY DRIVE BELT TENSIONER
  7. - ACCESSORY DRIVE BELT

1. Remove accessory drive belt.

2. Remove accessory drive belt tensioner mounting bolts.

3. Remove accessory drive belt tensioner (6)

Installation

2.4L ENGINE

Cooling
Fig. 44: ACCESSORY DRIVE BELT - WORLD ENGINE

  1. - POWER STEERING PUMP
  2. - ACCESSORY DRIVE BELT
  3. - GENERATOR
  4. - CRANKSHAFT PULLEY
  5. - LOWER IDLER PULLEY
  6. - CRANKSHAFT PULLEY
  7. - WATER PUMP PULLEY
  8. - ACCESSORY DRIVE BELT TENSIONER
  9. - UPPER IDLER PULLEY

1. Position accessory drive belt tensioner (8) and install mounting bolt. Tighten bolt to 24 N.m (212 in. lbs.).

2. Install accessory drive belt (2).

3. Install belt splash shield 4. Lower vehicle.

2.7L ENGINE

Cooling
Fig. 45: ACCESSORY DRIVE BELT TENSIONER - 2.7L

  1. - BOLT
  2. - ACCESSORY DRIVE BELT TENSIONER
  3. - FRONT ENGINE COVER

1. Position accessory drive belt tensioner (2).

2. Install tensioner mounting bolt (1). Tighten bolt (1) to 34 N.m (40 ft. lbs.).

3. Install accessory drive belt.

3.5L ENGINE

Cooling
Fig. 46: ACCESSORY DRIVE BELT TENSIONER - 3.5L

1. Position the accessory drive belt tensioner (1) on the front engine cover (3).

2. Install the mounting bolt (2). Tighten the bolt to 41 N.m (30 ft. lbs.).

Cooling
Fig. 47: REAR BOLTS & FORE/AFT CROSSMEMBER

3. Raise the fore/aft crossmember (1) approximately 3/4" to 1".

4. Install the front fore/aft crossmember bolts. Tighten the bolts to 55 N.m (41 ft. lbs.).

5. Tighten the rear fore/aft crossmember bolts (2) to 55 N.m (41 ft. lbs.).

Cooling
Fig. 48: ENGINE FORE/AFT CROSSMEMBER

6. Remove the stand (1) from the fore/aft crossmember (2).

Cooling
Fig. 49: BELLY PAN

7. Install the belly pan (2).

8. Install accessory drive belt.

Cooling
Fig. 50: ENGINE SUPPORT BRACKET BOLTS

9. Lower the vehicle.

10. Install the three bolts (1) at the passenger side engine support bracket. Tighten the bolts to 45 N.m (33 ft.lbs.)

2.0L DIESEL

Cooling
Fig. 51: 2.0L DIESEL ACCESSORY DRIVE BELT

  1. - P/S PULLEY
  2. - GENERATOR PULLEY
  3. - IDLER PULLEY
  4. - A/C COMPRESSOR
  5. - CRANKSHAFT PULLEY
  6. - ACCESSORY DRIVE BELT TENSIONER
  7. - ACCESSORY DRIVE BELT

1. Position accessory drive belt tensioner (6).

2. Install mounting bolts. Tighten bolts to 28 N.m (250 in. lbs.).

3. Install accessory drive belt.

    Pulley, idler
    Removal 2.4L ENGINE Fig. 30: ACCESSORY DRIVE BELT IDLER PULLEY - 2.4L - UPPER PULLEY - LOWER PULLEY 1. Remove accessory drive belt. 2. Remove upper idler pulley (1) and bolt. 3. Re ...

    Engine
    ...

    See also:

    Standard procedure
    ENGINE GASKET SURFACE PREPARATION Fig. 4: PROPER TOOL USAGE FOR SURFACE PREPARATION To ensure engine gasket sealing, proper surface preparation must be performed, especially with the use of alu ...

    Schematics and diagrams
    40/41TE - WITH VARIABLE LINE PRESSURE Fig. 181: Identifying Line Pressure - Park & Neutral Fig. 182: Identifying Line Pressure - Reverse Fig. 183: Identifying Line Pressure - First Gear ( ...

    Task manager
    Description The PCM is responsible for efficiently coordinating the operation of all the emissions-related components. The PCM is also responsible for determining if the diagnostic systems are ope ...


    0.3528