Dodge Journey: Ensioner, belt
Removal
2.4L ENGINE
Fig. 36: ACCESSORY DRIVE BELT - WORLD ENGINE
- - POWER STEERING PUMP
- - ACCESSORY DRIVE BELT
- - GENERATOR
- - CRANKSHAFT PULLEY
- - LOWER IDLER PULLEY
- - CRANKSHAFT PULLEY
- - WATER PUMP PULLEY
- - ACCESSORY DRIVE BELT TENSIONER
- - UPPER IDLER PULLEY
1. Raise vehicle on hoist.
2. Remove belt splash shield.
3. Remove accessory drive belt (2).
4. Remove accessory drive belt tensioner mounting bolt. Remove accessory drive belt tensioner (8).
2.7L ENGINE
Fig. 37: ACCESSORY DRIVE BELT TENSIONER - 2.7L
- - BOLT
- - ACCESSORY DRIVE BELT TENSIONER
- - FRONT ENGINE COVER
WARNING: Because of high spring pressure, do not attempt to disassemble automatic tensioner. Unit is serviced as an assembly.
1. Remove accessory drive belt.
2. Remove accessory drive belt tensioner bolt (1).
3. Remove accessory drive belt tensioner (2) from front engine cover (3).
3.5L ENGINE
Fig. 38: ENGINE SUPPORT BRACKET BOLTS
WARNING: Because of high spring pressure, do not attempt to disassemble automatic tensioner. Unit is serviced as an assembly.
1. Remove the passenger side engine support bracket bolts (1).
Fig. 39: BELLY PAN
2. Raise and support the vehicle.
3. Remove the accessory drive belt.
4. Remove the belly pan retainers (1).
5. Remove the belly pan (2).
Fig. 40: ENGINE FORE/AFT CROSSMEMBER
6. Support the engine fore/aft crossmember (2) with an appropriate stand (1).
Fig. 41: REAR BOLTS & FORE/AFT CROSSMEMBER
7. Loosen the rear bolts (2) from the fore/aft crossmember (1).
8. Remove the front bolts from the fore/aft crossmember.
Fig. 42: ACCESSORY DRIVE BELT TENSIONER - 3.5L
- - ACCESSORY DRIVE BELT TENSIONER
- - BOLT
- - FRONT ENGINE COVER
9. Lower the stand supporting the fore/aft crossmember approximately 3/4" to 1".
10. Remove the tensioner assembly bolt (2).
11. Remove the accessory drive belt tensioner (1) from the vehicle.
2.0L DIESEL
Fig. 43: 2.0L DIESEL ACCESSORY DRIVE BELT
- - P/S PULLEY
- - GENERATOR PULLEY
- - IDLER PULLEY
- - A/C COMPRESSOR
- - CRANKSHAFT PULLEY
- - ACCESSORY DRIVE BELT TENSIONER
- - ACCESSORY DRIVE BELT
1. Remove accessory drive belt.
2. Remove accessory drive belt tensioner mounting bolts.
3. Remove accessory drive belt tensioner (6)
Installation
2.4L ENGINE
Fig. 44: ACCESSORY DRIVE BELT - WORLD ENGINE
- - POWER STEERING PUMP
- - ACCESSORY DRIVE BELT
- - GENERATOR
- - CRANKSHAFT PULLEY
- - LOWER IDLER PULLEY
- - CRANKSHAFT PULLEY
- - WATER PUMP PULLEY
- - ACCESSORY DRIVE BELT TENSIONER
- - UPPER IDLER PULLEY
1. Position accessory drive belt tensioner (8) and install mounting bolt. Tighten bolt to 24 N.m (212 in. lbs.).
2. Install accessory drive belt (2).
3. Install belt splash shield 4. Lower vehicle.
2.7L ENGINE
Fig. 45: ACCESSORY DRIVE BELT TENSIONER - 2.7L
- - BOLT
- - ACCESSORY DRIVE BELT TENSIONER
- - FRONT ENGINE COVER
1. Position accessory drive belt tensioner (2).
2. Install tensioner mounting bolt (1). Tighten bolt (1) to 34 N.m (40 ft. lbs.).
3. Install accessory drive belt.
3.5L ENGINE
Fig. 46: ACCESSORY DRIVE BELT TENSIONER - 3.5L
1. Position the accessory drive belt tensioner (1) on the front engine cover (3).
2. Install the mounting bolt (2). Tighten the bolt to 41 N.m (30 ft. lbs.).
Fig. 47: REAR BOLTS & FORE/AFT CROSSMEMBER
3. Raise the fore/aft crossmember (1) approximately 3/4" to 1".
4. Install the front fore/aft crossmember bolts. Tighten the bolts to 55 N.m (41 ft. lbs.).
5. Tighten the rear fore/aft crossmember bolts (2) to 55 N.m (41 ft. lbs.).
Fig. 48: ENGINE FORE/AFT CROSSMEMBER
6. Remove the stand (1) from the fore/aft crossmember (2).
Fig. 49: BELLY PAN
7. Install the belly pan (2).
8. Install accessory drive belt.
Fig. 50: ENGINE SUPPORT BRACKET BOLTS
9. Lower the vehicle.
10. Install the three bolts (1) at the passenger side engine support bracket. Tighten the bolts to 45 N.m (33 ft.lbs.)
2.0L DIESEL
Fig. 51: 2.0L DIESEL ACCESSORY DRIVE BELT
- - P/S PULLEY
- - GENERATOR PULLEY
- - IDLER PULLEY
- - A/C COMPRESSOR
- - CRANKSHAFT PULLEY
- - ACCESSORY DRIVE BELT TENSIONER
- - ACCESSORY DRIVE BELT
1. Position accessory drive belt tensioner (6).
2. Install mounting bolts. Tighten bolts to 28 N.m (250 in. lbs.).
3. Install accessory drive belt.
Pulley, idler
Removal 2.4L ENGINE Fig. 30: ACCESSORY DRIVE BELT IDLER PULLEY - 2.4L - UPPER PULLEY - LOWER PULLEY 1. Remove accessory drive belt. 2. Remove upper idler pulley (1) and bolt. 3. Re ...Engine
...See also:
Speed Control
SWITCH, SPEED CONTROL
REMOVAL
Fig. 1: Removing/Installing Horn Switch
WARNING: Disconnect and isolate the battery negative (ground)
cable before
beginning steering wheel removal or ...
Switch, oil pressure
Description
The engine oil pressure switch is located on the right side of the engine
block. The switch screws into the
engine main oil gallery. The normally closed switch provides an input throug ...
Installation
Fig. 25: Ball Joint Installation
1. Install Installer (2), Special Tool 9964-1, and Installer (4), Special
Tool 9964-2 on Remover/Installer (5),
Special Tool 8441-1. Place a new ball joint (stem ...