Dodge Journey: Pulley, idler

Removal

2.4L ENGINE

Cooling
Fig. 30: ACCESSORY DRIVE BELT IDLER PULLEY - 2.4L

  1. - UPPER PULLEY
  2. - LOWER PULLEY

1. Remove accessory drive belt.

2. Remove upper idler pulley (1) and bolt.

3. Remove lower idler pulley (2) and bolt.

3.5L ENGINE

Cooling
Fig. 31: IDLER PULLEY - 3.5L

  1. - IDLER PULLEY
  2. - BOLT

1. Remove accessory drive belt.

2. Remove mounting bolt (2) and idler pulley (1).

2.0L DIESEL ENGINE

Cooling
Fig. 32: IDLER PULLEY - 2.0L DIESEL

  1. - IDLER PULLEY
  2. - DUST SHIELD
  3. - CAP
  4. - BOLT

1. Remove accessory drive belt.

2. Remove bolt (4), cap (3), idler pulley (1), and dust shield (2).

Installation

2.4L ENGINE

Cooling
Fig. 33: ACCESSORY DRIVE BELT IDLER PULLEY - 2.4L

  1. - UPPER PULLEY
  2. - LOWER PULLEY

1. Position lower idler pulley (2) and bolt.

2. Tighten bolt to 35 N.m (25 ft. lbs.).

3. Position upper idler pulley (1) and bolt.

4. Tighten bolt to 35 N.m (25 ft. lbs.).

5. Install accessory drive belt. See Installation .

3.5L ENGINE

Cooling
Fig. 34: IDLER PULLEY - 3.5L

  1. - IDLER PULLEY
  2. - BOLT

1. Position idler pulley and bolt.

2. Tighten bolt to 35 N.m (25 ft. lbs.).

3. Install accessory drive belt.

2.0L DIESEL ENGINE

Cooling
Fig. 35: IDLER PULLEY - 2.0L DIESEL

  1. - IDLER PULLEY
  2. - DUST SHIELD
  3. - CAP
  4. - BOLT

1. Position bolt (4), cap (3), idler pulley (1) and dust shield (2) on front engine cover.

2. Tighten bolt to 35 N.m (25 ft.lbs.).

3. Install accessory drive belt.

    Belt, serpentine, power steering
    Removal 2.7L ENGINE Fig. 28: STRETCH TO FIT POWER STEERING BELT REMOVAL - POWER STEERING PULLEY - STRETCH TO FIT POWER STEERING BELT 1. Raise and support the vehicle. 2. Remove RH whee ...

    Ensioner, belt
    Removal 2.4L ENGINE Fig. 36: ACCESSORY DRIVE BELT - WORLD ENGINE - POWER STEERING PUMP - ACCESSORY DRIVE BELT - GENERATOR - CRANKSHAFT PULLEY - LOWER IDLER PULLEY - CRANKSHAFT PULLEY ...

    See also:

    Removal
    WARNING: Refer to the applicable warnings and cautions for this system before performing the following operation. Failure to follow these instructions may result in serious or fat ...

    Diagnosis and testing
    BATTERY The battery must be completely charged and the terminals should be properly cleaned and inspected before diagnostic procedures are performed. See Cleaning for the proper battery cleaning ...

    Lever, shift
    REMOVAL Fig. 183: Air Cleaner And Inlet Tube Remove the engine cover. 1. Disconnect battery negative cable. 2. Remove air inlet tube (2) and air cleaner assembly (4). Fig. 184: Nut Crosso ...


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