Fig. 239: Output Shaft #2 & Needle Bearing

1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).

Fig. 240: Synchronizer

NOTE: Pay attention to the direction when inserting the reverse hub sleeve.

2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.

Fig. 241: Install Reverse Gear Onto Output Shaft #2

3. Install reverse gear (2) onto output shaft # 2.

4. Install reverse gear synchronizer onto output shaft using a Press (3).

Fig. 242: Output Shaft & C-Clip

NOTE: Always use the largest snap that will fit into the grove.

5. Install the new snap ring (2) from the output shaft # 2.

Fig. 243: #2 Bearing & Spacer

6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).

Fig. 244: Synchronizer

NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.

7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.

Fig. 245: 5th Gear & Synchronizer

8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).

Fig. 246: Snap Ring At Output Shaft #2

NOTE: Always use the largest snap that will fit into the grove.

9. Install the new snap ring (1) from the output shaft.

Fig. 247: Sixth Gear & Bearing

10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.

Fig. 248: Snap Ring At Output Shaft

NOTE: Always use the largest snap that will fit into the grove.

12. Install the new snap ring (2) from the output shaft.