Dodge Journey: Disassembly

Fig. 229: Snap Ring At Output Shaft
1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2.

Fig. 230: Bearing From Cluster Shaft
2. Using a press, blocks, Bearing Splitter P-334 and an appropriate spacer (2) press sixth gear and case side bearing (3) from shaft.

Fig. 231: Bearing Cage & Spacer Cluster
3. Remove sixth needle bearing cage (1) and spacer (2) from output shaft # 2 (3).

Fig. 232: Snap Ring At Output Shaft #2
4. Remove the snap ring (1) from the output shaft # 2 (3).

Fig. 233: Fifth Gear & Five/Six Synchronizer
5. Use Bearing Splitter P-334 (3), Blocks (4) and a press remove fifth gear and five/six synchronizer (2).

Fig. 234: #2 Bearing & Spacer
6. Remove fifth needle bearing cage (2) and spacer (1) from output shaft (3).

Fig. 235: Output Shaft & C-Clip
7. Remove the C-clip (1) from the output shaft (3).

Fig. 236: Output Shaft #2 & Reverse Synchronizer
8. Use Bearing Splitter P-334 (4), Blocks (5) and a press to remove reverse gear and reverse synchronizer (3) from the output shaft # 2.

Fig. 237: Output Shaft #2 & Needle Bearing
9. Remove the reverse needle bearing (1) from the output shaft # 2 (2).

Fig. 238: Output Shaft & Bellhousing Side Bearing
10. Using a Press (1) and Splitter 1130 (2) to remove the bellhousing side bearing (3) from the output shaft # 2(5).
Assembly
Fig. 239: Output Shaft #2 & Needle Bearing
1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).
Fig. 240: Synchronizer
NOTE: Pay attention to the direction when inser ...
See also:
STARTING PROCEDURES
Before starting your vehicle, adjust your seat, adjust the
inside and outside mirrors, fasten your seat belt, and if
present, instruct all other occupants to buckle their seat
belts.
WARNING:
Nev ...
Diagnosis and testing
BATTERY CABLES
A voltage drop test will determine if there is excessive resistance in the
battery cable terminal connections or
the battery cable. If excessive resistance is found in the battery c ...
INSTRUMENT PANEL FEATURES
INSTRUMENT PANEL FEATURES
1 — Side Window Demist Outlet.
5 — Hazard Switch.
9 — Climate Control.
2 — Air Outlet.
6 — Switch Bank.
10 — Radio.
3 — Instrument Cluster.
7 — Beve ...

