Dodge Journey: Disassembly
Fig. 229: Snap Ring At Output Shaft
1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2.
Fig. 230: Bearing From Cluster Shaft
2. Using a press, blocks, Bearing Splitter P-334 and an appropriate spacer (2) press sixth gear and case side bearing (3) from shaft.
Fig. 231: Bearing Cage & Spacer Cluster
3. Remove sixth needle bearing cage (1) and spacer (2) from output shaft # 2 (3).
Fig. 232: Snap Ring At Output Shaft #2
4. Remove the snap ring (1) from the output shaft # 2 (3).
Fig. 233: Fifth Gear & Five/Six Synchronizer
5. Use Bearing Splitter P-334 (3), Blocks (4) and a press remove fifth gear and five/six synchronizer (2).
Fig. 234: #2 Bearing & Spacer
6. Remove fifth needle bearing cage (2) and spacer (1) from output shaft (3).
Fig. 235: Output Shaft & C-Clip
7. Remove the C-clip (1) from the output shaft (3).
Fig. 236: Output Shaft #2 & Reverse Synchronizer
8. Use Bearing Splitter P-334 (4), Blocks (5) and a press to remove reverse gear and reverse synchronizer (3) from the output shaft # 2.
Fig. 237: Output Shaft #2 & Needle Bearing
9. Remove the reverse needle bearing (1) from the output shaft # 2 (2).
Fig. 238: Output Shaft & Bellhousing Side Bearing
10. Using a Press (1) and Splitter 1130 (2) to remove the bellhousing side bearing (3) from the output shaft # 2(5).
Assembly
Fig. 239: Output Shaft #2 & Needle Bearing
1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).
Fig. 240: Synchronizer
NOTE: Pay attention to the direction when inser ...
See also:
Spring(s), valve
Description
The valve springs are made from high strength, chrome-silicon steel. The
springs are common for intake and
exhaust applications. The valve spring seat is integral with the valve stem
...
Description, Operation
DESCRIPTION
WARNING: Due to propeller shaft imbalance concerns, the propeller
shaft can only be
serviced as an assembly.
AWD models utilize a "three-piece" propeller sha ...
Lens, instrument cluster
REMOVAL
Fig. 8: Instrument Cluster Lens Locking Tabs
1. Remove instrument cluster from vehicle. See Removal .
2. Separate the lens from the cluster by gently prying on the locking clips (1)
a ...