Dodge Journey: Disassembly
Fig. 229: Snap Ring At Output Shaft
1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2.
Fig. 230: Bearing From Cluster Shaft
2. Using a press, blocks, Bearing Splitter P-334 and an appropriate spacer (2) press sixth gear and case side bearing (3) from shaft.
Fig. 231: Bearing Cage & Spacer Cluster
3. Remove sixth needle bearing cage (1) and spacer (2) from output shaft # 2 (3).
Fig. 232: Snap Ring At Output Shaft #2
4. Remove the snap ring (1) from the output shaft # 2 (3).
Fig. 233: Fifth Gear & Five/Six Synchronizer
5. Use Bearing Splitter P-334 (3), Blocks (4) and a press remove fifth gear and five/six synchronizer (2).
Fig. 234: #2 Bearing & Spacer
6. Remove fifth needle bearing cage (2) and spacer (1) from output shaft (3).
Fig. 235: Output Shaft & C-Clip
7. Remove the C-clip (1) from the output shaft (3).
Fig. 236: Output Shaft #2 & Reverse Synchronizer
8. Use Bearing Splitter P-334 (4), Blocks (5) and a press to remove reverse gear and reverse synchronizer (3) from the output shaft # 2.
Fig. 237: Output Shaft #2 & Needle Bearing
9. Remove the reverse needle bearing (1) from the output shaft # 2 (2).
Fig. 238: Output Shaft & Bellhousing Side Bearing
10. Using a Press (1) and Splitter 1130 (2) to remove the bellhousing side bearing (3) from the output shaft # 2(5).
Assembly
Fig. 239: Output Shaft #2 & Needle Bearing
1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).
Fig. 240: Synchronizer
NOTE: Pay attention to the direction when inser ...
See also:
Actuator, blend door, rear
DESCRIPTION
Fig. 47: Rear Actuator Description
The blend door actuator (1) for the rear heating-A/C system is a reversible,
12 volt direct current (DC), servo
motor. The rear blend door actuato ...
Removal
Fig. 35: Removing/Installing Halfshaft Nut
NOTE: Rear suspension and drivetrain design require this procedure to
be performed
on a "drive-on" hoist, as the front and rear suspensi ...
Duct, instrument panel
Removal
WARNING: Disable the airbag system before attempting any steering
wheel, steering
column or instrument panel component diagnosis or service. Disconnect
and isolate the negati ...