Dodge Journey: Disassembly

Manual Transmission BG6
Fig. 229: Snap Ring At Output Shaft

1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2.

Manual Transmission BG6
Fig. 230: Bearing From Cluster Shaft

2. Using a press, blocks, Bearing Splitter P-334 and an appropriate spacer (2) press sixth gear and case side bearing (3) from shaft.

Manual Transmission BG6
Fig. 231: Bearing Cage & Spacer Cluster

3. Remove sixth needle bearing cage (1) and spacer (2) from output shaft # 2 (3).

Manual Transmission BG6
Fig. 232: Snap Ring At Output Shaft #2

4. Remove the snap ring (1) from the output shaft # 2 (3).

Manual Transmission BG6
Fig. 233: Fifth Gear & Five/Six Synchronizer

5. Use Bearing Splitter P-334 (3), Blocks (4) and a press remove fifth gear and five/six synchronizer (2).

Manual Transmission BG6
Fig. 234: #2 Bearing & Spacer

6. Remove fifth needle bearing cage (2) and spacer (1) from output shaft (3).

Manual Transmission BG6
Fig. 235: Output Shaft & C-Clip

7. Remove the C-clip (1) from the output shaft (3).

Manual Transmission BG6
Fig. 236: Output Shaft #2 & Reverse Synchronizer

8. Use Bearing Splitter P-334 (4), Blocks (5) and a press to remove reverse gear and reverse synchronizer (3) from the output shaft # 2.

Manual Transmission BG6
Fig. 237: Output Shaft #2 & Needle Bearing

9. Remove the reverse needle bearing (1) from the output shaft # 2 (2).

Manual Transmission BG6
Fig. 238: Output Shaft & Bellhousing Side Bearing

10. Using a Press (1) and Splitter 1130 (2) to remove the bellhousing side bearing (3) from the output shaft # 2(5).

    Assembly
    Fig. 239: Output Shaft #2 & Needle Bearing 1. Install the reverse needle bearing (1) onto the output shaft # 2 (2). Fig. 240: Synchronizer NOTE: Pay attention to the direction when inser ...

    See also:

    Removal
    WARNING: Review safety precautions and warnings in this part before performing this procedure. See Heating and Air Conditioning/Plumbing - Warning and. Failure to follow the warnin ...

    ELECTRICAL POWER OUTLETS
    There are two fused 12 Volt (13 Amp) power outlets located in the center console below the radio. The power outlet on the top has power available when the ignition switch in the ON or ACC position. ...

    Removal
    BATTERY HARNESS WARNING: To protect the hands from battery acid, a suitable pair of heavy duty rubber gloves should be worn when removing or servicing a battery. Safety glasses als ...

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