Dodge Journey: Disassembly

Manual Transmission BG6
Fig. 229: Snap Ring At Output Shaft

1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2.

Manual Transmission BG6
Fig. 230: Bearing From Cluster Shaft

2. Using a press, blocks, Bearing Splitter P-334 and an appropriate spacer (2) press sixth gear and case side bearing (3) from shaft.

Manual Transmission BG6
Fig. 231: Bearing Cage & Spacer Cluster

3. Remove sixth needle bearing cage (1) and spacer (2) from output shaft # 2 (3).

Manual Transmission BG6
Fig. 232: Snap Ring At Output Shaft #2

4. Remove the snap ring (1) from the output shaft # 2 (3).

Manual Transmission BG6
Fig. 233: Fifth Gear & Five/Six Synchronizer

5. Use Bearing Splitter P-334 (3), Blocks (4) and a press remove fifth gear and five/six synchronizer (2).

Manual Transmission BG6
Fig. 234: #2 Bearing & Spacer

6. Remove fifth needle bearing cage (2) and spacer (1) from output shaft (3).

Manual Transmission BG6
Fig. 235: Output Shaft & C-Clip

7. Remove the C-clip (1) from the output shaft (3).

Manual Transmission BG6
Fig. 236: Output Shaft #2 & Reverse Synchronizer

8. Use Bearing Splitter P-334 (4), Blocks (5) and a press to remove reverse gear and reverse synchronizer (3) from the output shaft # 2.

Manual Transmission BG6
Fig. 237: Output Shaft #2 & Needle Bearing

9. Remove the reverse needle bearing (1) from the output shaft # 2 (2).

Manual Transmission BG6
Fig. 238: Output Shaft & Bellhousing Side Bearing

10. Using a Press (1) and Splitter 1130 (2) to remove the bellhousing side bearing (3) from the output shaft # 2(5).

    Assembly
    Fig. 239: Output Shaft #2 & Needle Bearing 1. Install the reverse needle bearing (1) onto the output shaft # 2 (2). Fig. 240: Synchronizer NOTE: Pay attention to the direction when inser ...

    See also:

    Schematics and diagrams
    40/41TE - WITH VARIABLE LINE PRESSURE Fig. 181: Identifying Line Pressure - Park & Neutral Fig. 182: Identifying Line Pressure - Reverse Fig. 183: Identifying Line Pressure - First Gear ( ...

    Description, Operation
    DESCRIPTION Fig. 87: PRIMARY AND SECONDARY BRAKE TUBES All master cylinders (2) are a two-outlet design and the brake tubes from these primary and secondary outlet ports lead directly to the In ...

    Installation
    LEFT-HAND-DRIVE NOTE: The master cylinder must be bled before installing it on the vehicle. 1. Bench bleed the master cylinder. 2. Wipe the face of the power brake booster clean where the ...

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