Dodge Journey: Assembly

Manual Transmission BG6
Fig. 239: Output Shaft #2 & Needle Bearing

1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).

Manual Transmission BG6
Fig. 240: Synchronizer

NOTE: Pay attention to the direction when inserting the reverse hub sleeve.

2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.

Manual Transmission BG6
Fig. 241: Install Reverse Gear Onto Output Shaft #2

3. Install reverse gear (2) onto output shaft # 2.

4. Install reverse gear synchronizer onto output shaft using a Press (3).

Manual Transmission BG6
Fig. 242: Output Shaft & C-Clip

NOTE: Always use the largest snap that will fit into the grove.

5. Install the new snap ring (2) from the output shaft # 2.

Manual Transmission BG6
Fig. 243: #2 Bearing & Spacer

6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).

Manual Transmission BG6
Fig. 244: Synchronizer

NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.

7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.

Manual Transmission BG6
Fig. 245: 5th Gear & Synchronizer

8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).

Manual Transmission BG6
Fig. 246: Snap Ring At Output Shaft #2

NOTE: Always use the largest snap that will fit into the grove.

9. Install the new snap ring (1) from the output shaft.

Manual Transmission BG6
Fig. 247: Sixth Gear & Bearing

10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.

Manual Transmission BG6
Fig. 248: Snap Ring At Output Shaft

NOTE: Always use the largest snap that will fit into the grove.

12. Install the new snap ring (2) from the output shaft.

    Disassembly
    Fig. 229: Snap Ring At Output Shaft 1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2. Fig. 230: Bearing From Cluster Shaft 2. Using a press, blocks, Bearing Sp ...

    Switch, backup lamp
    REMOVAL Fig. 249: Back-Up Lamp Switch 1. Disconnect battery negative cable. 2. Raise vehicle on hoist. 3. Disconnect backup lamp switch connector. 4. Remove backup lamp switch (1). INSTA ...

    See also:

    Installation
    2.4L Fig. 52: 2.4L Knock Sensor CAUTION: Always torque knock sensors to the correct torque specification. Over or under tightening effects knock sensor performance. Ensure the electr ...

    Cooler and lines, oil
    Description Fig. 250: Oil Cooler Fasteners Some 2.7L engines may be equipped with an engine oil cooler (2) that is mounted to the rear transmission mount bracket. Oil lines route oil from the e ...

    JACKING AND TIRE CHANGING
    WARNING: • Do not attempt to change a tire on the side of the vehicle close to moving traffic. Pull far enough off the road to avoid the danger of being hit when operating the jack or changing t ...

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