Dodge Journey: Assembly

Manual Transmission BG6
Fig. 239: Output Shaft #2 & Needle Bearing

1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).

Manual Transmission BG6
Fig. 240: Synchronizer

NOTE: Pay attention to the direction when inserting the reverse hub sleeve.

2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.

Manual Transmission BG6
Fig. 241: Install Reverse Gear Onto Output Shaft #2

3. Install reverse gear (2) onto output shaft # 2.

4. Install reverse gear synchronizer onto output shaft using a Press (3).

Manual Transmission BG6
Fig. 242: Output Shaft & C-Clip

NOTE: Always use the largest snap that will fit into the grove.

5. Install the new snap ring (2) from the output shaft # 2.

Manual Transmission BG6
Fig. 243: #2 Bearing & Spacer

6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).

Manual Transmission BG6
Fig. 244: Synchronizer

NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.

7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.

Manual Transmission BG6
Fig. 245: 5th Gear & Synchronizer

8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).

Manual Transmission BG6
Fig. 246: Snap Ring At Output Shaft #2

NOTE: Always use the largest snap that will fit into the grove.

9. Install the new snap ring (1) from the output shaft.

Manual Transmission BG6
Fig. 247: Sixth Gear & Bearing

10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.

Manual Transmission BG6
Fig. 248: Snap Ring At Output Shaft

NOTE: Always use the largest snap that will fit into the grove.

12. Install the new snap ring (2) from the output shaft.

    Disassembly
    Fig. 229: Snap Ring At Output Shaft 1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2. Fig. 230: Bearing From Cluster Shaft 2. Using a press, blocks, Bearing Sp ...

    Switch, backup lamp
    REMOVAL Fig. 249: Back-Up Lamp Switch 1. Disconnect battery negative cable. 2. Raise vehicle on hoist. 3. Disconnect backup lamp switch connector. 4. Remove backup lamp switch (1). INSTA ...

    See also:

    Assembly
    Fig. 214: First Gear Needle Bearing & Output Shaft NOTE: Use ATF on all parts that are to be assembled in this procedure. 1. Install the first and first gear needle bearing (2) on the out ...

    With intermediate shaft
    NOTE: Never grasp the halfshaft assembly by the inner or outer boots. This can cause damage to the boot, which will allow contaminants to enter the C/V joint. NOTE: The inner tripod joints ...

    Adjustments
    ADJUSTMENT The right and left support assemblies are slotted to allow for right/left drive train adjustment in relation to drive shaft assembly length. Check and reposition right and left engin ...

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