Dodge Journey: Installation

Differential and Driveline
Fig. 40: Seal Protector

  1. - HALFSHAFT
  2. - SEAL PROTECTOR

1. Install halfshaft to hub/bearing assembly. Install hub nut and washer but do not tighten at this time.

2. Using Seal Protector 9099 (2) , install halfshaft (1) to differential assembly. Clean tool and seal area to prevent debris intrusion.

Differential and Driveline
Fig. 41: Module Mounting Bolt

  1. - BOLT
  2. - DRIVELINE MODULE

3. Raise driveline module into position. Install module mounting bolt (1) .

Differential and Driveline
Fig. 42: Module Mounting Bolts

  1. - BOLT (2)
  2. - DRIVELINE MODULE

4. Install remaining two module mounting bolts (2) .

5. Torque module-to-cradle bolts to 102 N.m (75 ft. lbs.) 6. Torque the halfshaft/hub nut to 160 N.m (118 ft.lbs.).

7. Install wheel center cap.

8. Check and adjust differential fluid level.

SPECIFICATIONS

SPECIAL TOOLS

Differential and Driveline
Fig. 43: Protector, 9099

    Removal
    Fig. 35: Removing/Installing Halfshaft Nut NOTE: Rear suspension and drivetrain design require this procedure to be performed on a "drive-on" hoist, as the front and rear suspensi ...

    Intermediate shaft, gas
    REMOVAL 2.4L 1. Remove the right half shaft. Fig. 44: Intermediate Shaft - 2.4L 2. Remove the three intermediate shaft bolts (1). 3. Remove the intermediate shaft (2). 2.7L 1. Remove the r ...

    See also:

    Air cleaner
    REMOVAL Fig. 85: Air Filter Housing Clips 1. Disengage the air filter housing clips (1). 2. Slide the air filter housing cover (2) forward slightly to disengage tabs from the bottom of the ai ...

    Installation
    FRONT NOTE: Inspect disc brake pads before installation. Fig. 169: VENTED BRAKE ROTOR MOUNTING 1. Clean the hub face (1) to remove any dirt or corrosion where the rotor mounts. 2. Insta ...

    Removal
    Two unique brake lamp switches are used in this vehicle, depending upon whether the vehicle was built during early or late production. These switches are not interchangeable. Both switches are il ...

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