Dodge Journey: Description, Operation
DESCRIPTION
Fig. 87: PRIMARY AND SECONDARY BRAKE TUBES
All master cylinders (2) are a two-outlet design and the brake tubes from these primary and secondary outlet ports lead directly to the Integrated Control Unit (ICU) before going to each wheel brake.
All master cylinders mount to the power brake booster in the same manner.
The master cylinder body is an anodized aluminum casting. It has a machined bore to accept the master cylinder pistons and also has threaded ports with seats for hydraulic brake tube connections.
The master cylinder has the brake fluid reservoir mounted on top of it which gravity feeds brake fluid to the master cylinder when it is required. On manual transmission model vehicles the brake fluid reservoir also feeds the clutch hydraulic circuit. The reservoir is made of see-through plastic and it houses the brake fluid level switch. A removable brake fluid level switch is mounted in the right side.
OPERATION
When the brake pedal is pressed, the master cylinder primary and secondary pistons apply brake pressure through the chassis brake tubes to each brake assembly. The brake fluid reservoir supplies the brake hydraulic system with the necessary fluid to operate properly.
The master cylinder's outlet ports supply hydraulic pressure to the Integrated Control Unit (ICU) where it is distributed to the individual wheel brakes.
The master cylinder reservoir cap diaphragm is slit to allow atmospheric pressure to equalize on both sides of the diaphragm.
Standard Procedure
MASTER CYLINDER BLEEDING
1. Clamp the master cylinder in a vise with soft-jaw caps.
Fig. 88: BLEEDING MASTER CYLINDER WITH ABS
2. Thread a Bleeder Tube (2), Special Tool 8358-1, into the primary ...
See also:
Warning, Caution
WARNING
WARNING: The A/C system contains refrigerant under high pressure.
Repairs should
only be performed by qualified service personnel. Serious or fatal
injury
may result from ...
Standard procedure
DRAINING
When servicing the cooling system, it is essential that coolant does not drip
onto the accessory drive belts
and/or pulleys. Shield the belts with shop towels before working on the coolin ...
SAFETY TIPS
Transporting Passengers
NEVER TRANSPORT PASSENGERS IN THE CARGO
AREA.
WARNING:
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up may
cause seriou ...