Dodge Journey: Description, Operation
DESCRIPTION

Fig. 238: Evaporator Description
NOTE: LHD model shown. RHD model similar.
The A/C evaporator (1) for the heating-A/C system is mounted in the HVAC housing, which is located behind the instrument panel. The A/C evaporator and its insulator (2) are positioned within the HVAC housing so that all air entering the housing must pass over the evaporator fins before it is distributed through the heating-A/C system ducts and outlets.
A tapping block (3) and O-ring seals (4) are used to connect and seal the A/C evaporator tubes (5) to the A/C expansion valve.
The A/C evaporator can only be serviced by removing and disassembling the HVAC housing assembly.
OPERATION
Refrigerant enters the A/C evaporator from the A/C expansion valve as a low-temperature, low-pressure mixture of liquid and gas. As air flows over the fins of the A/C evaporator, the humidity in the air condenses on the fins, and the heat from the air is absorbed by the refrigerant. Heat absorption causes the refrigerant to boil and vaporize. The refrigerant becomes a low-pressure gas when it leaves the A/C evaporator.
NOTE: Replacement of the refrigerant line O-ring seals and gaskets is required anytime a refrigerant line or expansion valve is disconnected. Failure to replace the rubber O-ring seals and metal gaskets could result in a refrigerant system leak.
The A/C evaporator has no serviceable parts except for the O-ring seals. The O-ring seals used on the connections are made from a special type of rubber not affected by R-134a refrigerant. The O-ring seals must be replaced whenever the A/C expansion valve is removed from the A/C evaporator.
The A/C evaporator cannot be repaired and must be replaced if leaking or damaged.
Removal, Installation
REMOVAL
WARNING: Refer to the applicable warnings and cautions for this
system before
performing the following operation. Failure to follow the warnings and
cautions may result in po ...
See also:
Hydraulic pressure tests
Fig. 4: Identifying Transmission Electrical Connectors
NOTE: Before preforming the hydraulic pressure tests be certain to
disconnect the
Variable Line Pressure (VLP) electrical connector (2 ...
Diagnosis and Testing, Removal, Installation
DIAGNOSIS AND TESTING
INSTRUMENT CLUSTER
As a quick diagnosis, the cluster will perform a functional check of the
odometer display, transmission range
display and warning indicators after the ign ...
Assembly
Fig. 214: First Gear Needle Bearing & Output Shaft
NOTE: Use ATF on all parts that are to be assembled in this procedure.
1. Install the first and first gear needle bearing (2) on the out ...

