Dodge Journey: Removal

2.7L ENGINE

Exhaust System
Fig. 22: Belly Pan

  1. - BELLY PAN
  2. - EXHAUST EXTENSION PIPE

1. Remove the belly pan (2).

Exhaust System
Fig. 23: 2.7L Extension Pipe

2. Remove the fasteners (1), and remove the exhaust extension pipe (2) from the cross under pipe.

Exhaust System
Fig. 24: Cross Under Pipe Fasteners

3. Remove the rear maniverter-to-cross under pipe fasteners (1) and (2).

Exhaust System
Fig. 25: Maniverter To Cross Under Fasteners

4. Remove the front maniverter-to-cross under fasteners (1) and (2), and remove the cross under pipe (3).

3.5L ENGINE

Exhaust System
Fig. 26: Belly Pan

1. Raise vehicle on hoist.

2. Remove the fasteners (1) and remove the belly pan (2).

Exhaust System
Fig. 27: Exhaust System Pipe

  1. - EXHAUST PIPE
  2. - NUTS

3. Disconnect exhaust system pipe (1) from cross under pipe.

Exhaust System
Fig. 28: Cross Under To Bracket

4. Remove cross-under pipe bracket to cross under pipe bolt (1).

Exhaust System
Fig. 29: Left Maniverter To Cross Under

5. Remove cross under to front maniverter bolts and nuts (1).

Exhaust System
Fig. 30: Cross Under Pipe - 3.5L

  1. - BRACKET
  2. - BRACKET MOUNTING BOLTS
  3. - CROSS UNDER PIPE TO REAR MANIVERTER NUTS
  4. - REAR MANIVERTER
  5. - REAR MANIVERTER TO CROSS UNDER BOLTS
  6. - CROSS UNDER PIP TO BRACKET BOLTS
  7. - CROSS UNDER PIPE TO FRONT MANIVERTER NUTS
  8. - CROSS UNDER PIPE TO FRONT MANIVERTER BOLTS
  9. - FRONT MANIVERTER

6. Remove cross under to rear maniverter bolts (5) and nuts (3).

7. Remove cross under pipe.

Exhaust System
Fig. 31: Cross Under Bracket Transmission Bracket

8. If necessary, remove cross under transmission bracket (2).

    Installation
    2.7L ENGINE Fig. 32: Maniverter To Cross Under Fasteners 1. Install the cross under pipe (3). and the front maniverter-to-cross under fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.). Fi ...

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