Dodge Journey: Manifold, exhaust, crossover

Removal

2.7L DOHC Engine
Fig. 287: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

1. Remove the belly pan (2).

2.7L DOHC Engine
Fig. 288: Exhaust Extension Pipe

2. Remove the fasteners (1), and remove the exhaust extension pipe (2) from the cross under pipe.

2.7L DOHC Engine
Fig. 289: Exhaust Cross-Under Pipe

3. Remove the rear maniverter-to-cross under pipe fasteners (1) and (2).

2.7L DOHC Engine
Fig. 290: Front Maniverter-To-Cross Under Fasteners

4. Remove the front maniverter-to-cross under fasteners (1) and (2), and remove the cross under pipe (3).

Installation

2.7L DOHC Engine
Fig. 291: Front Maniverter-To-Cross Under Fasteners

1. Install the cross under pipe (3). and the front maniverter-to-cross under fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.).

2.7L DOHC Engine
Fig. 292: Exhaust Cross-Under Pipe

2. Install the rear maniverter-to-cross under pipe fasteners (1) and (2). Tighten to 29 Nm (21 ft. lb.).

2.7L DOHC Engine
Fig. 293: Exhaust Extension Pipe

3. Install the exhaust extension pipe (2) to the cross under pipe, and install the fasteners (1). Tighten to 27 Nm (20 ft. lb.)

2.7L DOHC Engine
Fig. 294: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

4. Install the belly pan (2).

    Manifolds
    ...

    Manifold, exhaust, front
    Removal 1. Disconnect negative battery cable. 2. Remove the engine cover. Fig. 295: Oxygen Sensors 3. Disconnect and remove oxygen sensors (2) and (4). Fig. 296: Upper Maniverter Heat Shiel ...

    See also:

    Description, Operation
    DESCRIPTION NOTE: LHD model shown. RHD model similar. Fig. 226: Heater Core-Description The heater core (1) for the heating-A/C system is mounted within the HVAC air distribution housing, ...

    Removal
    1. Release the parking brake. 2. Manually release the parking brake cable tension. 3. Raise and support the vehicle. Fig. 206: TIRE AND WHEEL MOUNTING 4. Remove wheel mounting nuts (3), t ...

    Installation
    Fig. 101: Check For Stretched Bolts - STRETCHED BOLT - THREADS ARE NOT STRAIGHT ON LINE - THREADS ARE STRAIGHT ON LINE - UNSTRETCHED BOLT NOTE: The cylinder head bolts (4) are tighte ...

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