Dodge Journey: Disassembly

Fig. 200: Snap Ring At Output Shaft Case Bearing
1. Remove the snap ring (2) from the output shaft.

Fig. 201: Output Shaft Case Bearing And Gear
2. Use Bearing Splitter P-334 (3), Cage 8925-3 (4) and a press (1) to remove bearing (2) and third gear (5) from output shaft.

Fig. 202: Input Spacer & Bearing
3. Remove the spacer (2), ball, needle roller bearing (3) and synchronizer ring set (1).

Fig. 203: Input Upper Snap Ring
4. Remove the shaft snap ring (1).

Fig. 204: Third/Fourth Gear Synchronizer & Output Shaft
5. Use Press Plate 9647 (4) and Cage 8925-3 (5) to remove third/forth gear synchronizer (3) from output shaft (2).

Fig. 205: Bearing & Output Shaft
6. Remove the bearing (1) from the output shaft (2).

Fig. 206: Snap Ring From Output Shaft
7. Remove the spacer and snap ring (1) from output shaft (2).

Fig. 207: Output Shaft Spacer
8. Remove the second gear inner race (1) from the output shaft (2).

Fig. 208: Output Shaft 2nd Gear
9. Remove second gear (1) from output shaft (2).
10. Remove the needle bearing.

Fig. 209: Ball
11. Remove the ball (1).

Fig. 210: First/Second Gear Synchronizer & First Gear
12. Use Bearing Splitter P-334 (4) press off the first/second gear synchronizer (3) and first gear (3).

Fig. 211: First Gear Needle Bearing & Output Shaft
13. Remove the Needle bearing (2) from the output shaft (1).

Fig. 212: Input Lower Snap Ring
14. Remove the shaft snap ring (2).

Fig. 213: Cylindrical Roller Bearing
15. Remove the cylindrical roller bearing (2) using Bearing Splitter 1130 (1) and a Press.
Assembly
Fig. 214: First Gear Needle Bearing & Output Shaft
NOTE: Use ATF on all parts that are to be assembled in this procedure.
1. Install the first and first gear needle bearing (2) on the out ...
See also:
Installation
Two unique brake lamp switches are used in this vehicle, depending upon
whether the vehicle was built during
early or late production. These switches are not interchangeable. Both switches
are il ...
Removal
NOTE: The antenna cables are integrated into the body wiring
harnesses. New antenna
cables is overlaid on the body wiring harness.
SATELLITE AUDIO ONLY
1. Disconnect and isolate the batter ...
Description
Fig. 297: Underbody Lines
Models equipped with the rear heating-A/C system use metal lines attached to
the vehicle underbody to carry
refrigerant and engine coolant to and from the rear A/C evap ...

