Dodge Journey: Disassembly

Fig. 200: Snap Ring At Output Shaft Case Bearing
1. Remove the snap ring (2) from the output shaft.

Fig. 201: Output Shaft Case Bearing And Gear
2. Use Bearing Splitter P-334 (3), Cage 8925-3 (4) and a press (1) to remove bearing (2) and third gear (5) from output shaft.

Fig. 202: Input Spacer & Bearing
3. Remove the spacer (2), ball, needle roller bearing (3) and synchronizer ring set (1).

Fig. 203: Input Upper Snap Ring
4. Remove the shaft snap ring (1).

Fig. 204: Third/Fourth Gear Synchronizer & Output Shaft
5. Use Press Plate 9647 (4) and Cage 8925-3 (5) to remove third/forth gear synchronizer (3) from output shaft (2).

Fig. 205: Bearing & Output Shaft
6. Remove the bearing (1) from the output shaft (2).

Fig. 206: Snap Ring From Output Shaft
7. Remove the spacer and snap ring (1) from output shaft (2).

Fig. 207: Output Shaft Spacer
8. Remove the second gear inner race (1) from the output shaft (2).

Fig. 208: Output Shaft 2nd Gear
9. Remove second gear (1) from output shaft (2).
10. Remove the needle bearing.

Fig. 209: Ball
11. Remove the ball (1).

Fig. 210: First/Second Gear Synchronizer & First Gear
12. Use Bearing Splitter P-334 (4) press off the first/second gear synchronizer (3) and first gear (3).

Fig. 211: First Gear Needle Bearing & Output Shaft
13. Remove the Needle bearing (2) from the output shaft (1).

Fig. 212: Input Lower Snap Ring
14. Remove the shaft snap ring (2).

Fig. 213: Cylindrical Roller Bearing
15. Remove the cylindrical roller bearing (2) using Bearing Splitter 1130 (1) and a Press.
Assembly
Fig. 214: First Gear Needle Bearing & Output Shaft
NOTE: Use ATF on all parts that are to be assembled in this procedure.
1. Install the first and first gear needle bearing (2) on the out ...
See also:
Description, Operation
DESCRIPTION
The generator is belt-driven by the engine. It is serviced only as a complete
assembly. If the generator fails for
any reason, the entire assembly must be replaced. The generator produ ...
Actuator, recirculation door
DESCRIPTION
Fig. 15: Blend Door Actuators
The recirculation door actuator (1) is a reversible, 12 volt direct current
(DC) servo motor, which is connected
directly to the pivot shaft lever of t ...
Installation
DIESEL PARTICULATE FILTER
Fig. 12: Engine Support Bracket Bolts
1. Position the DPF and turbocharger gasket into the vehicle. Do not tighten
at this time
2. Tighten the three bolts (1) at the ...

