Dodge Journey: Disassembly

Fig. 200: Snap Ring At Output Shaft Case Bearing
1. Remove the snap ring (2) from the output shaft.

Fig. 201: Output Shaft Case Bearing And Gear
2. Use Bearing Splitter P-334 (3), Cage 8925-3 (4) and a press (1) to remove bearing (2) and third gear (5) from output shaft.

Fig. 202: Input Spacer & Bearing
3. Remove the spacer (2), ball, needle roller bearing (3) and synchronizer ring set (1).

Fig. 203: Input Upper Snap Ring
4. Remove the shaft snap ring (1).

Fig. 204: Third/Fourth Gear Synchronizer & Output Shaft
5. Use Press Plate 9647 (4) and Cage 8925-3 (5) to remove third/forth gear synchronizer (3) from output shaft (2).

Fig. 205: Bearing & Output Shaft
6. Remove the bearing (1) from the output shaft (2).

Fig. 206: Snap Ring From Output Shaft
7. Remove the spacer and snap ring (1) from output shaft (2).

Fig. 207: Output Shaft Spacer
8. Remove the second gear inner race (1) from the output shaft (2).

Fig. 208: Output Shaft 2nd Gear
9. Remove second gear (1) from output shaft (2).
10. Remove the needle bearing.

Fig. 209: Ball
11. Remove the ball (1).

Fig. 210: First/Second Gear Synchronizer & First Gear
12. Use Bearing Splitter P-334 (4) press off the first/second gear synchronizer (3) and first gear (3).

Fig. 211: First Gear Needle Bearing & Output Shaft
13. Remove the Needle bearing (2) from the output shaft (1).

Fig. 212: Input Lower Snap Ring
14. Remove the shaft snap ring (2).

Fig. 213: Cylindrical Roller Bearing
15. Remove the cylindrical roller bearing (2) using Bearing Splitter 1130 (1) and a Press.
Assembly
Fig. 214: First Gear Needle Bearing & Output Shaft
NOTE: Use ATF on all parts that are to be assembled in this procedure.
1. Install the first and first gear needle bearing (2) on the out ...
See also:
Cylinder compression pressure test
The results of a cylinder compression pressure test can be utilized to
diagnose several engine malfunctions.
Ensure the battery is completely charged and the engine starter motor is in
good opera ...
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the cord
to a standard 110-115 Volt AC electrical outlet with a
grounded, three-wire extension cord. ...
Operation
The left (lighting) multi-function switch uses resistor multiplexing to
control the many functions and features it
provides using a minimal number of hard wired circuits. The switch receives
clea ...

