Dodge Journey: Installation

Differential and Driveline
Fig. 40: Seal Protector

  1. - HALFSHAFT
  2. - SEAL PROTECTOR

1. Install halfshaft to hub/bearing assembly. Install hub nut and washer but do not tighten at this time.

2. Using Seal Protector 9099 (2) , install halfshaft (1) to differential assembly. Clean tool and seal area to prevent debris intrusion.

Differential and Driveline
Fig. 41: Module Mounting Bolt

  1. - BOLT
  2. - DRIVELINE MODULE

3. Raise driveline module into position. Install module mounting bolt (1) .

Differential and Driveline
Fig. 42: Module Mounting Bolts

  1. - BOLT (2)
  2. - DRIVELINE MODULE

4. Install remaining two module mounting bolts (2) .

5. Torque module-to-cradle bolts to 102 N.m (75 ft. lbs.) 6. Torque the halfshaft/hub nut to 160 N.m (118 ft.lbs.).

7. Install wheel center cap.

8. Check and adjust differential fluid level.

SPECIFICATIONS

SPECIAL TOOLS

Differential and Driveline
Fig. 43: Protector, 9099

    Removal
    Fig. 35: Removing/Installing Halfshaft Nut NOTE: Rear suspension and drivetrain design require this procedure to be performed on a "drive-on" hoist, as the front and rear suspensi ...

    Intermediate shaft, gas
    REMOVAL 2.4L 1. Remove the right half shaft. Fig. 44: Intermediate Shaft - 2.4L 2. Remove the three intermediate shaft bolts (1). 3. Remove the intermediate shaft (2). 2.7L 1. Remove the r ...

    See also:

    Cover(s), cylinder head, right
    REMOVAL 1. Disconnect negative battery cable. Fig. 126: Engine Harness Retaining Clips - Left cylinder head cover engine harness retainers - Right cylinder head cover engine harness retainer ...

    Inspection
    CLUTCH INSPECTION - FIXED DISPLACEMENT A/C COMPRESSOR Fig. 212: Identifying Compressor Shaft, Clutch Plate & Shim Examine the friction surfaces of the pulley and the clutch plate (2) for wea ...

    Disassembly
    Fig. 28: Identifying Solenoid/Pressure Switch Assembly & Gasket - SOLENOID/PRESSURE SWITCH ASSEMBLY - GASKET NOTE: If transaxle is being overhauled (clutch and/or seal replacement ...

    0.0098