Dodge Journey: Removal
FRONT
1. Raise and support the vehicle.

Fig. 163: TIRE AND WHEEL MOUNTING
2. Remove the wheel mounting nuts (3), then the tire and wheel assembly (1).
NOTE: In some cases, it may be necessary to retract the caliper piston in its bore a small amount in order to provide sufficient clearance between the pads and the rotor to easily remove the caliper from the knuckle. This can usually be accomplished before removal by grasping the inboard side of the caliper and pulling outward working with the guide pins, thus retracting the piston. Never push on the piston directly as it may get damaged.

Fig. 164: CALIPER/ADAPTER MOUNTING
3. Remove the two bolts (3) securing disc brake caliper and adapter bracket (1) to the steering knuckle (2).
4. Remove the disc brake caliper and adapter bracket (1) from the knuckle (2) and rotor (4) as an assembly.
Hang the assembly out of the way using wire or a bungee cord. Use care not to overextend the brake hose when doing this.

Fig. 165: VENTED BRAKE ROTOR MOUNTING
5. Remove any clips retaining the brake rotor to the wheel mounting studs.
6. Slide the brake rotor (2) off the hub and bearing (1).
REAR
1. Raise and support the vehicle.

Fig. 166: TIRE AND WHEEL MOUNTING
2. Remove the wheel mounting nuts (3), then the tire and wheel assembly (1).
NOTE: In some cases, it may be necessary to retract the caliper piston in its bore a small amount in order to provide sufficient clearance between the pads and the rotor to easily remove the caliper from the knuckle. This can usually be accomplished before removal by grasping the inboard side of the caliper and pulling outward working with the guide pins, thus retracting the piston. Never push on the piston directly as it may get damaged.

Fig. 167: REAR CALIPER ADAPTER MOUNTING
3. Remove two bolts (1) securing the disc brake caliper and adapter bracket ( 2) to the knuckle (3).
4. Remove the disc brake caliper and adapter bracket (2) as an assembly from the knuckle (3) and rotor.
Hang the assembly out of the way using wire or a bungee cord. Use care not to overextend the brake hose when doing this.

Fig. 168: SOLID BRAKE ROTOR MOUNTING
5. Remove any retaining clips, then slide the brake rotor (2) off the hub and bearing (1).
Standard procedure
BRAKE ROTOR MACHINING
NOTE: Refacing the rotor is not required each time the brake pads are
replaced, only
when the need is foreseen.
Any servicing of the rotor requires extreme care to ma ...
Installation
FRONT
NOTE: Inspect disc brake pads before installation.
Fig. 169: VENTED BRAKE ROTOR MOUNTING
1. Clean the hub face (1) to remove any dirt or corrosion where the rotor
mounts.
2. Insta ...
See also:
Diagnosis and Testing
PARK BRAKE SWITCH
WARNING: To avoid serious or fatal injury on vehicles equipped
with airbags, disable
the Supplemental Restraint System (SRS) before attempting any steering
wheel, s ...
Unit, heater
DESCRIPTION
Fig. 323: Positive Temperature Coefficient Heater - Description
NOTE: LHD model shown. RHD model similar.
An electric positive temperature coefficient (PTC) heater unit (1) is us ...
Description, Diagnosis and Testing
DESCRIPTION
Fig. 38: Front Hub And Bearing Mounting
The knuckle (3) is a single casting with legs machined for attachment to the
front strut assembly on the top and
steering linkage on the trai ...
