Dodge Journey: Inspection, adjustments

INSPECTION

Inspect the exhaust pipes, catalytic converters, muffler, and resonators for cracked joints, broken welds and corrosion damage that would result in a leaking exhaust system. Inspect the clamps, support brackets, and insulators for cracks and corrosion damage.

ADJUSTMENTS

A misaligned exhaust system is usually indicated by a vibration, rattling noise, or binding of exhaust system components. These noises are sometimes hard to distinguish from other chassis noises. Inspect exhaust system for broken or loose clamps, heat shields, isolators, and brackets. Replace or tighten as necessary. It is important that exhaust system clearances and alignment be maintained.

Perform the following procedures to align the exhaust system:

1. Loosen clamps and support brackets.

2. Align the exhaust system starting at the front, working rearward.

3. Tighten all clamps and brackets once alignment and clearances are achieved.

SPECIFICATIONS

TORQUE

SPECIAL TOOLS

EXHAUST SYSTEM

Exhaust System
Fig. 3: Exhaust Cone Tool - 8404-ECT

Exhaust System
Fig. 4: Back Pressure Test Adapter - CH8519

Exhaust System
Fig. 5: Pressure Transducer CH7063

    Diagnosis and testing
    EXCESSIVE EXHAUST SYSTEM NOISE CONDITION POSSIBLE CAUSES CORRECTION EXCESSIVE EXHAUST NOISE (UNDER HOOD) 1. Exhaust manifold cracked or broken.2. Manifold to cyl ...

    Converter, catalytic
    DESCRIPTION WARNING: The normal operating temperature of the exhaust system is very high. Therefore, never work around or attempt to service any part of the exhaust system until it ...

    See also:

    Lamp, side repeater, export
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    Non-monitored circuits
    The PCM does not monitor all circuits, systems and conditions that could have malfunctions causing driveability problems. However, problems with these systems may cause the PCM to store diagnosti ...

    EMISSIONS INSPECTION AND MAINTENANCE PROGRAMS
    In some localities, it may be a legal requirement to pass an inspection of this vehicle’s emissions control system. Failure to pass could prevent vehicle registration. For states that require a ...

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