Dodge Journey: Seal, input flange

REMOVAL

Differential and Driveline
Fig. 80: Removing /Installing Propeller Shaft

NOTE: Rubber coupler is part of the propeller shaft assembly. Removing coupler from propeller shaft will result in vibration/balance issues.

1. Raise vehicle on hoist.

2. Apply alignment index marks (4) on the rear axle flange (5) and rubber coupler (1).

3. Remove three rear propeller shaft rubber coupler to rear axle input flange retaining bolts (3).

4. Slide propeller shaft (2) back off rear axle input flange (5) and move out of the way as needed.

Differential and Driveline
Fig. 81: Pinion Flange Nut Removal/Installation

5. Using tool C-3281 (1), loosen input flange nut.

Differential and Driveline
Fig. 82: Input Flange Nut Removal/Installation

  1. - NUT

6. Remove input flange nut (1), and discard.

Differential and Driveline
Fig. 83: Input Flange Washer

  1. - WASHER

7. Remove input flange washer (1).

Differential and Driveline
Fig. 84: Suitable Puller & Input Flange

8. Using suitable puller (2), remove input flange (1).

Differential and Driveline
Fig. 85: Input Flange Seal Removal/Installation

  1. - SEAL
  2. - SCREWDRIVER

9. Using suitable screwdriver (2), remove input flange seal from overrunning clutch housing.

INSTALLATION

Differential and Driveline
Fig. 86: Clutch Case

1. Using tool 9231A (1), install input flange seal to overrunning clutch case (2).

Differential and Driveline
Fig. 87: Input Flange Shaft Seal

2. Install input flange shaft seal (1), on shaft threads at midway point of threads (2).

Differential and Driveline
Fig. 88: Input Flange Removal/Installation

  1. - INPUT FLANGE

3. Install input flange (1).

Differential and Driveline
Fig. 89: Input Flange Washer

  1. - WASHER

4. Install flange washer (1).

Differential and Driveline
Fig. 90: Input Flange Nut Removal/Installation

  1. - NUT

5. Install new flange nut (1).

Differential and Driveline
Fig. 91: Pinion Flange Nut Removal/Installation

6. Using tool C-3281 (2), torque flange nut to 135 N.m (100 ft. lbs.).

Differential and Driveline
Fig. 92: Removing /Installing Propeller Shaft

7. Align marks (4) on propeller shaft rubber coupler (1) to rear axle input flange (5).

8. Install three rear propeller shaft to rear axle retaining bolts (3) and tighten to 58 N.m (43 ft. lbs.).

9. Lower vehicle.

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    Seal, output flange
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