Dodge Journey: Assembly
Fig. 239: Output Shaft #2 & Needle Bearing
1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).
Fig. 240: Synchronizer
NOTE: Pay attention to the direction when inserting the reverse hub sleeve.
2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.
Fig. 241: Install Reverse Gear Onto Output Shaft #2
3. Install reverse gear (2) onto output shaft # 2.
4. Install reverse gear synchronizer onto output shaft using a Press (3).
Fig. 242: Output Shaft & C-Clip
NOTE: Always use the largest snap that will fit into the grove.
5. Install the new snap ring (2) from the output shaft # 2.
Fig. 243: #2 Bearing & Spacer
6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).
Fig. 244: Synchronizer
NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.
7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.
Fig. 245: 5th Gear & Synchronizer
8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).
Fig. 246: Snap Ring At Output Shaft #2
NOTE: Always use the largest snap that will fit into the grove.
9. Install the new snap ring (1) from the output shaft.
Fig. 247: Sixth Gear & Bearing
10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.
Fig. 248: Snap Ring At Output Shaft
NOTE: Always use the largest snap that will fit into the grove.
12. Install the new snap ring (2) from the output shaft.
Disassembly
Fig. 229: Snap Ring At Output Shaft 1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2. Fig. 230: Bearing From Cluster Shaft 2. Using a press, blocks, Bearing Sp ...Switch, backup lamp
REMOVAL Fig. 249: Back-Up Lamp Switch 1. Disconnect battery negative cable. 2. Raise vehicle on hoist. 3. Disconnect backup lamp switch connector. 4. Remove backup lamp switch (1). INSTA ...See also:
Installation
CAUTION: To prevent damage to the plastic evaporator tube bracket,
carefully guide
the heater core tubes past the bracket during installation of the heater
core.
Fig. 278: Re ...
Heated Mirrors
DESCRIPTION
Fig. 1: Rear Window Defogger (EBL) System
NOTE: Manual tri-zone temperature A/C-heater control shown. Other
A/C-heater
controls similar.
When equipped, the heated mirror sys ...
Description, Diagnosis and Testing
DESCRIPTION
This vehicle is equipped with either an equal length halfshaft system,
consisting of short halfshafts on both sides
with an intermediate drive shaft on the right side, or an unequal le ...