Dodge Journey: Assembly

Manual Transmission BG6
Fig. 239: Output Shaft #2 & Needle Bearing

1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).

Manual Transmission BG6
Fig. 240: Synchronizer

NOTE: Pay attention to the direction when inserting the reverse hub sleeve.

2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.

Manual Transmission BG6
Fig. 241: Install Reverse Gear Onto Output Shaft #2

3. Install reverse gear (2) onto output shaft # 2.

4. Install reverse gear synchronizer onto output shaft using a Press (3).

Manual Transmission BG6
Fig. 242: Output Shaft & C-Clip

NOTE: Always use the largest snap that will fit into the grove.

5. Install the new snap ring (2) from the output shaft # 2.

Manual Transmission BG6
Fig. 243: #2 Bearing & Spacer

6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).

Manual Transmission BG6
Fig. 244: Synchronizer

NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.

7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.

Manual Transmission BG6
Fig. 245: 5th Gear & Synchronizer

8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).

Manual Transmission BG6
Fig. 246: Snap Ring At Output Shaft #2

NOTE: Always use the largest snap that will fit into the grove.

9. Install the new snap ring (1) from the output shaft.

Manual Transmission BG6
Fig. 247: Sixth Gear & Bearing

10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.

Manual Transmission BG6
Fig. 248: Snap Ring At Output Shaft

NOTE: Always use the largest snap that will fit into the grove.

12. Install the new snap ring (2) from the output shaft.

    Disassembly
    Fig. 229: Snap Ring At Output Shaft 1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2. Fig. 230: Bearing From Cluster Shaft 2. Using a press, blocks, Bearing Sp ...

    Switch, backup lamp
    REMOVAL Fig. 249: Back-Up Lamp Switch 1. Disconnect battery negative cable. 2. Raise vehicle on hoist. 3. Disconnect backup lamp switch connector. 4. Remove backup lamp switch (1). INSTA ...

    See also:

    Crossmember, front suspension
    REMOVAL 1. Raise and support the vehicle. Fig. 33: Tire And Wheel Mounting 2. On each side of the vehicle, remove the wheel mounting nuts (3), then the front tire and wheel assembly (1). Fi ...

    Uconnect™ Multimedia (SIRIUS BACKSEAT TV™) — IF EQUIPPED
    Satellite video uses direct satellite receiver broadcasting technology to provide streaming video. The subscription service provider is SIRIUS Satellite Radio. SIRIUS Backseat TV™ offers three vi ...

    Duct, floor distribution, rear
    REMOVAL Fig. 159: Rear Floor Distribution Duct 1. Remove right quarter trim panel. 2. Remove the push-pin retainer (2) that secures the rear floor distribution duct (1) to the right inner qu ...

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