Dodge Journey: Disassembly

Manual Transmission BG6
Fig. 200: Snap Ring At Output Shaft Case Bearing

1. Remove the snap ring (2) from the output shaft.

Manual Transmission BG6
Fig. 201: Output Shaft Case Bearing And Gear

2. Use Bearing Splitter P-334 (3), Cage 8925-3 (4) and a press (1) to remove bearing (2) and third gear (5) from output shaft.

Manual Transmission BG6
Fig. 202: Input Spacer & Bearing

3. Remove the spacer (2), ball, needle roller bearing (3) and synchronizer ring set (1).

Manual Transmission BG6
Fig. 203: Input Upper Snap Ring

4. Remove the shaft snap ring (1).

Manual Transmission BG6
Fig. 204: Third/Fourth Gear Synchronizer & Output Shaft

5. Use Press Plate 9647 (4) and Cage 8925-3 (5) to remove third/forth gear synchronizer (3) from output shaft (2).

Manual Transmission BG6
Fig. 205: Bearing & Output Shaft

6. Remove the bearing (1) from the output shaft (2).

Manual Transmission BG6
Fig. 206: Snap Ring From Output Shaft

7. Remove the spacer and snap ring (1) from output shaft (2).

Manual Transmission BG6
Fig. 207: Output Shaft Spacer

8. Remove the second gear inner race (1) from the output shaft (2).

Manual Transmission BG6
Fig. 208: Output Shaft 2nd Gear

9. Remove second gear (1) from output shaft (2).

10. Remove the needle bearing.

Manual Transmission BG6
Fig. 209: Ball

11. Remove the ball (1).

Manual Transmission BG6
Fig. 210: First/Second Gear Synchronizer & First Gear

12. Use Bearing Splitter P-334 (4) press off the first/second gear synchronizer (3) and first gear (3).

Manual Transmission BG6
Fig. 211: First Gear Needle Bearing & Output Shaft

13. Remove the Needle bearing (2) from the output shaft (1).

Manual Transmission BG6
Fig. 212: Input Lower Snap Ring

14. Remove the shaft snap ring (2).

Manual Transmission BG6
Fig. 213: Cylindrical Roller Bearing

15. Remove the cylindrical roller bearing (2) using Bearing Splitter 1130 (1) and a Press.

    Assembly
    Fig. 214: First Gear Needle Bearing & Output Shaft NOTE: Use ATF on all parts that are to be assembled in this procedure. 1. Install the first and first gear needle bearing (2) on the out ...

    See also:

    Diagnosis and Testing
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