Dodge Journey: Removal

Manual Transmission BG6
Fig. 2: Engine Cover

Remove the engine cover.

1. Disconnect battery negative cable.

2. Remove air inlet tube (2) and air cleaner assembly (4).

Manual Transmission BG6
Fig. 3: Bleeder At Slave Cylinder

3. Remove hydraulic line (1) and the bleed adaptor (2) at the slave cylinder.

Manual Transmission BG6
Fig. 4: Hydraulic Line

NOTE: Do not remove the shifter cable brackets from the transmission or loosen the bolts.

4. Remove clip (1) to the hydraulic clutch slave cylinder.

5. Release clips (2) at the shift cables and lift cables out of bracket slot.

6. Remove the bolts (3) at the clutch hydraulic line and move the line out of the way.

Manual Transmission BG6
Fig. 5: Shift Cables & Bracket

NOTE: Never loosen the shift cable bracket bolts (2) for just removal. If the transmission is disassembled, see Adjustments.

CAUTION: Insure the shift levers are not deformed when removing cables.

7. Remove shift cables from shift levers (3) by tilting cable and prying from beneath with screwdriver tip.

8. Unplug connectors and move wiring harness at the top of the transmission out of the way.

Manual Transmission BG6
Fig. 6: Left Bracket To Transmission Bolts

9. Support transmission with a jack.

10. Remove the bolts at the upper transmission mount (2).

11. Remove the upper bell housing bolts.

12. Remove the Jack from the transmission.

Manual Transmission BG6
Fig. 7: Drain Plug

13. Raise the vehicle on the hoist.

14. Remove left front and lower splash shields.

15. Remove the drain plug (2) and drain the transmission fluid.

16. Remove both front wheels.

17. Remove the right and left halfshafts.

Manual Transmission BG6
Fig. 8: Rear Mount

18. Remove the bolt at the catalytic converter support bracket (3).

19. Support engine and transmission with a jack.

20. Support the transmission with a transmission jack and raise to gain access to mount (5).

21. Remove rear transmission mount through bolt (4).

22. Remove the front transmission mount through bolt.

23. Remove the transmission crossmember bolts.

24. Remove the starter.

25. Remove the rear transmission mount retaining bolts from the cradle.

26. Remove the rear transmission mount bracket from cradle.

Manual Transmission BG6
Fig. 9: Bellhousing Bolts

27. Remove the lower transmission bellhousing bolts (2).

28. Lower the transmission.

    Diagnosis and testing
    COMMON PROBLEM CAUSES The majority of transaxle malfunctions are a result of: Insufficient lubrication Incorrect lubricant Misassembled or damaged internal components Improper operation ...

    Disassembly
    Fig. 10: Drain Plug 1. Remove drain plug (1) and allow transmission oil to drain. Fig. 11: Back-Up Lamp Switch 2. Remove backup lamp switch (1). Fig. 12: Shift Cable Bracket 3. Remove the b ...

    See also:

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    NOTE: The sales code is located on the lower right side of the unit’s faceplate. The REU Multimedia system contains a radio, Sirius Satellite Radio player, navigation system, six disc CD/ DVD pl ...

    Module, glow plug
    DESCRIPTION Fig. 23: Locating Diesel Glow Plug Control Module The glow plug control module is mounted to the fuel filter/water separator bracket, and is controlled by the engine control module. ...

    Switch, backup lamp
    DESCRIPTION Fig. 43: Backup Lamp Switch Vehicles equipped with a manual transmission (2) have a normally open, spring-loaded plunger type backup lamp switch (1). Vehicles with an optional elect ...

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