Dodge Journey: Installation

Automatic Transmission 41TE
Fig. 164: Removing/Installing Bellhousing Upper & Lower Bolts

NOTE: If transaxle assembly is being replaced or overhauled (clutch and/or seal replacement), it is necessary to perform the "Quick-Learn" Procedure.

1. Install the transaxle assembly into vehicle.

2. Install the bellhousing upper (1) and lower bolts (2) and tighten to 75 N.m (55 ft. lbs.).

Automatic Transmission 41TE
Fig. 165: Removing/Installing CKP Sensor

3. Install and connect crank position sensor and tighten bolt to 12 N.m (106 in. lbs.)

Automatic Transmission 41TE
Fig. 166: Removing/Installing Left Mount To Block Bolts

4. Install left mount bracket assembly (1) to transaxle and tighten bolts (2) to 54 N.m (40 ft. lbs.).

Automatic Transmission 41TE
Fig. 167: Removing/Installing Torque Converter-To-Drive Plate Bolts

5. Raise engine/transaxle assembly into position.

6. Install torque converter-to-drive plate bolts and tighten to 88 N.m (65 ft. lbs.)

Automatic Transmission 41TE
Fig. 168: Removing/Installing Inspection Cover

7. Install inspection cover.

8. Install inspection cover (1) and tighten the larger fastener (3) to 95 N.m (70 ft. lbs.) and the smaller fasteners (2) to 12 Nm (70 ft. lbs.).

Automatic Transmission 41TE
Fig. 169: Removing/Installing Front Transmission Mount

9. Install front mount to transmission (2).

10. Install front mount bolts (4) and tighten to 95 N.m (70 ft. lbs.).

11. Install the starter motor.

Automatic Transmission 41TE
Fig. 170: Identifying Heater Tube & Ground Cable Bolt At Front Mount

12. Install the bolt (2) holding the ground cable (1) and the heater tube bracket (3) to the front mount (4).

Automatic Transmission 41TE
Fig. 171: Removing/Installing Crossmember

13. Install the crossmember (1).

14. Install the bolts at the crossmember (2, 3) and tighten to 40 N.m (30 ft. lbs.).

15. Remove the transmission jack and screw jack at engine.

Automatic Transmission 41TE
Fig. 172: Identifying Rear Mount Bracket-To-Transaxle Case Bolts

16. Lower the hoist.

17. Install left and right halfshaft assemblies. 18. Install front wheel/tire assemblies.

19. install rear mount bracket-to-transaxle case bolts (1) and tighten to 75 N.m (55 ft. lbs.).

Automatic Transmission 41TE
Fig. 173: Identifying Heater Tube Bolt At Bellhousing

20. Install the heater tube bolt (1) at the bellhousing and tighten to 5 N.m (44 in. lbs.).

Automatic Transmission 41TE
Fig. 174: Identifying Left Mount Bolts

21. Insure that the shift cable bracket (4) is in place.

22. Install the bolts at left mount (1, 2) and tighten to 95 N.m (70 ft. lbs.).

Automatic Transmission 41TE
Fig. 175: Identifying Shift Cable At Manual Valve & Cable Bracket

23. Connect gear shift cable to the manual valve lever (4) and shift cable bracket (2)

Automatic Transmission 41TE
Fig. 176: Identifying Transmission Electrical Connectors

24. Connect the electrical connectors at transmission (1, 2, 3, 4 and 5).

Automatic Transmission 41TE
Fig. 177: Identifying Oil Cooler Lines

24. Connect the electrical connectors at transmission (1, 2, 3, 4 and 5).

Automatic Transmission 41TE
Fig. 178: Removing/Installing Fluid Level Indicator/Tube Assembly

26. Install fluid level indicator/tube assembly (1).

27. Install the bolt (2) at the fluid level indicator/tube assembly and tighten to 5 N.m (44 in. lbs.).

Automatic Transmission 41TE
Fig. 179: Removing/Installing Battery Tray

28. Install the battery tray (2).

29. Install the tie straps holding harness and ground cable to the battery tray.

Automatic Transmission 41TE
Fig. 180: Identifying Battery Cables

30. Install the battery (2) and battery hold down bolt (3).

31. Connect battery cables.

32. Fill transaxle.

    Assembly
    Fig. 97: Installing Output Bearing Cups - OUTPUT BEARING CUPS - WRENCHES - INSTALLER - 5050A CAUTION: The cooler bypass valve must be replaced if transaxle failure has occur ...

    Schematics and diagrams
    40/41TE - WITH VARIABLE LINE PRESSURE Fig. 181: Identifying Line Pressure - Park & Neutral Fig. 182: Identifying Line Pressure - Reverse Fig. 183: Identifying Line Pressure - First Gear ( ...

    See also:

    Valve, positive crankcase ventilation (PCV)
    Description The PCV valve contains a spring loaded plunger. The plunger meters the amount of crankcase vapors routed into the combustion chamber based on intake manifold vacuum. Operation Fig. ...

    Engine oil leak inspection
    Begin with a thorough visual inspection of the engine, particularly at the area of the suspected leak. If an oil leak source is not readily identifiable, the following steps should be followed: 1. ...

    Seal, axle drive shaft
    REMOVAL Fig. 197: Axle Shaft Seal Removal 1. Remove axle shaft. 2. Insert a flat-blade pry tool (2) at outer edge of axle shaft seal (1). 3. Tap on the pry tool (2) with a small hammer and ...

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