Dodge Journey: Manifold, exhaust, crossover

Removal

2.7L DOHC Engine
Fig. 287: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

1. Remove the belly pan (2).

2.7L DOHC Engine
Fig. 288: Exhaust Extension Pipe

2. Remove the fasteners (1), and remove the exhaust extension pipe (2) from the cross under pipe.

2.7L DOHC Engine
Fig. 289: Exhaust Cross-Under Pipe

3. Remove the rear maniverter-to-cross under pipe fasteners (1) and (2).

2.7L DOHC Engine
Fig. 290: Front Maniverter-To-Cross Under Fasteners

4. Remove the front maniverter-to-cross under fasteners (1) and (2), and remove the cross under pipe (3).

Installation

2.7L DOHC Engine
Fig. 291: Front Maniverter-To-Cross Under Fasteners

1. Install the cross under pipe (3). and the front maniverter-to-cross under fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.).

2.7L DOHC Engine
Fig. 292: Exhaust Cross-Under Pipe

2. Install the rear maniverter-to-cross under pipe fasteners (1) and (2). Tighten to 29 Nm (21 ft. lb.).

2.7L DOHC Engine
Fig. 293: Exhaust Extension Pipe

3. Install the exhaust extension pipe (2) to the cross under pipe, and install the fasteners (1). Tighten to 27 Nm (20 ft. lb.)

2.7L DOHC Engine
Fig. 294: Belly Pan

  1. - belly pan fasteners
  2. - belly pan

4. Install the belly pan (2).

    Manifolds
    ...

    Manifold, exhaust, front
    Removal 1. Disconnect negative battery cable. 2. Remove the engine cover. Fig. 295: Oxygen Sensors 3. Disconnect and remove oxygen sensors (2) and (4). Fig. 296: Upper Maniverter Heat Shiel ...

    See also:

    Disassembly
    NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by comp ...

    Description, Operation
    DESCRIPTION Two unique brake lamp switches are used in this vehicle, depending upon whether the vehicle was built during early or late production. These switches are not interchangeable and both a ...

    Installation
    2.0L TURBO DIESEL Fig. 19: Generator Bushing 1. If reinstalling the old generator, install a generator mounting bolt and tap bushing out slightly to ease mounting of generator. Fig. 20: Remo ...

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