Dodge Journey: Removal

1. Remove the engine cover.

2. Release fuel pressure.

3. Disconnect negative battery cable.

4. Drain cooling system.

5. Evacuate the A/C system using a suitable refrigerant recovery machine.

6. Remove throttle body air inlet hose and air cleaner housing assembly.

7. Raise vehicle on hoist.

8. Remove both front wheels.

2.7L DOHC Engine
Fig. 7: Belly Pan

  1. - Belly Pan Fasteners
  2. - Belly Pan

9. Remove fasteners (1), and remove the belly pan (2).

2.7L DOHC Engine
Fig. 8: Left Lower Splash Shield

10. Remove the left lower splash shield (2).

2.7L DOHC Engine
Fig. 9: Right Lower Splash Shield

11. Remove the right lower splash shield (2).

2.7L DOHC Engine
Fig. 10: Lower Fascia Closeout Panel

12. Remove the lower fascia closeout panel (2).

13. Lower vehicle.

2.7L DOHC Engine
Fig. 11: Upper/Lower Radiator Hoses

14. Disconnect upper (2) and lower (1) radiator hoses at the thermostat housing and at the water pump fitting.

2.7L DOHC Engine
Fig. 12: Transmission Control Module Harness Connector

15. Disconnect transmission control module harness connector (1).

16. Disconnect transmission solenoid harness connectors (3) and (4).

17. Disconnect transmission input shaft speed sensor (2) and the output shaft speed sensor (5).

18. Disconnect transmission shift cable.

19. Disconnect the transaxle oil cooler lines at the transaxle.

2.7L DOHC Engine
Fig. 13: A/C Discharge Line At Compressor

20. Disconnect A/C discharge line (1) at compressor (2).

2.7L DOHC Engine
Fig. 14: A/C Compressor To Bracket

21. Disconnect A/C suction line (1) at compressor (2).

22. Remove the A/C compressor (3).

23. Remove cooling fan assembly.

2.7L DOHC Engine
Fig. 15: Engine Electrical Harnesses Connectors

24. Disconnect engine electrical harnesses connectors (1), (2) and (3).

25. Raise vehicle.

2.7L DOHC Engine
Fig. 16: Propeller Shaft To PTU Fasteners

26. If equipped with AWD, remove the propeller shaft to PTU fasteners (2).

2.7L DOHC Engine
Fig. 17: Axle Shafts Hub Nut

27. Remove both axle shafts (2).

2.7L DOHC Engine
Fig. 18: Front Engine Mount Through Bolt

28. Remove front engine mount through bolt (2).

2.7L DOHC Engine
Fig. 19: Accessory Drive Belt System - 2.7L

  1. - GENERATOR
  2. - IDLER/TENSIONER

29. Remove accessory drive belts (2) and (5).

30. Remove power steering pump and bracket as an assembly. Do not disconnect power steering lines from pump. Reposition pump and support with suitable retaining strap.

2.7L DOHC Engine
Fig. 20: Heater Return Hose

31. Disconnect heater return hose (1) from pipe connection at right front frame rail area.

2.7L DOHC Engine
Fig. 21: Structural Collar

32. Remove structural collar (3).

2.7L DOHC Engine
Fig. 22: Exhaust Cross-Under Pipe

33. Remove the exhaust cross-under pipe (1).

2.7L DOHC Engine
Fig. 23: Rear Engine Mount & Transaxle Bracket

34. Remove rear engine mount and transaxle bracket (2).

35. Drain engine oil.

36. Remove transaxle torque converter housing cover.

37. Mark flex plate to torque converter position. Remove torque converter bolts.

38. Lower vehicle.

39. Disconnect positive cable from battery and TIPM.

40. Disconnect ground cable from left side transaxle mount bracket.

2.7L DOHC Engine
Fig. 24: Electronic Throttle Control Harness Connector

41. Disconnect ETC harness connector (1) from throttle body.

2.7L DOHC Engine
Fig. 25: Coolant Pressure Bottle Coolant Hose

42. Disconnect coolant pressure bottle coolant hose (1) from engine coolant outlet connector.

2.7L DOHC Engine
Fig. 26: Heater Hose From Engine Coolant Outlet

43. Disconnect heater hose (1) from engine coolant outlet below the ETC.

2.7L DOHC Engine
Fig. 27: Oil Cooler Lines

44. If equipped, disconnect the oil cooler lines (1) from the engine oil cooler.

45. Disconnect ground strap at right shock tower.

2.7L DOHC Engine
Fig. 28: Fuel Line From Fuel Rail Inlet

46. Disconnect fuel line (1) from fuel rail inlet (2).

2.7L DOHC Engine
Fig. 29: Vapor Purge Vacuum Hose

47. Disconnect vapor purge vacuum hose (1).

2.7L DOHC Engine
Fig. 30: Brake Booster Vacuum Hose

48. Disconnect brake booster vacuum hose (1).

49. Disconnect all ground straps attaching to engine.

50. Position vehicle height to allow engine dolly 6135 and cradle 6710A with posts 6848 to be installed under vehicle.

51. Loosen cradle engine mounts to allow movement for positioning onto engine locating holes on the engine block, compressor mount bracket and oil pan rail. Lower vehicle and position cradle until the engine is resting on posts. Tighten post mounts to cradle frame to prevent movement when removing or installing engine/transaxle assembly. Secure engine/transaxle assembly to dolly/cradle with safety straps.

52. Lower vehicle so weight of the engine and transmission ONLY is on the cradle.

53. Remove right and left side engine mount bolts.

54. Slowly raise vehicle in short length spans. Inspect at each interval for potential engine or transaxle contact to vehicle components. Move the cradle/dolly fixture as necessary to allow for removal clearance.

2.7L DOHC Engine
Fig. 31: ENGINE REMOVAL CRADLE

  1. - SAFETY STRAPS
  2. - SPECIAL TOOL 6135
  3. - SPECIAL TOOL 6710
    Standard procedure
    ENGINE GASKET SURFACE PREPARATION Fig. 4: PROPER TOOL USAGE FOR SURFACE PREPARATION To ensure engine gasket sealing, proper surface preparation must be performed, especially with the use of alu ...

    Installation
    Fig. 32: Brake Booster Vacuum Hose 1. Position engine/transaxle assembly under vehicle and slowly lower vehicle in short length spans. Inspect at each interval for potential engine or transaxle ...

    See also:

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    Inspection, adjustments
    INSPECTION Inspect the exhaust pipes, catalytic converters, muffler, and resonators for cracked joints, broken welds and corrosion damage that would result in a leaking exhaust system. Inspect the ...

    Valve, exhaust gas recirculation (EGR), 2.0L Diesel
    Description The EGR valve is mounted to the intake manifold. Operation The engines use Exhaust Gas Recirculation (EGR) systems. The EGR system reduces oxides of nitrogen (NOx) in engine exhaust ...

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