Dodge Journey: Installation

Fig. 67: Seal Protector
- - HALFSHAFT
- - SEAL PROTECTOR
1. Install driveline module to transmission jack. Secure module to jack.
2. Using Seal Protector 9099 (2), load halfshafts to differential, one side at a time. Clean tool and seal area to prevent debris intrusion.

Fig. 68: Support Module With Jack
- - DRIVELINE MODULE
- - TRANSMISSION JACK
3. Raise driveline module (1) into position.

Fig. 69: Removing /Installing Propeller Shaft
4. Align marks (4) on propeller shaft rubber coupler (1) to rear axle input flange (5).
5. Install three rear propeller shaft to rear axle retaining bolts (3) but do not tighten at this time.

Fig. 70: RDA To Crossmember Bolts
6. Install the RDA - to - crossmember mounting bolts (1) and tighten to 102 N.m (75 ft. lbs.).

Fig. 71: Rear RDA Module-To-Crossmember Bolt
7. Install the rear RDA - to - crossmember mounting bolt (2) to 102 N.m (75 ft. lbs.)
8. Tighten propeller shaft-to-driveline module bolts to 58 N.m (43 ft.lbs.).
9. Raise exhaust system into position and install hanger/brackets.
10. Fill differential with 0.7L (0.74 Quarts) of Mopar Gear and Axle Lubricant (75W-90).
SPECIFICATIONS

SPECIAL TOOLS

Fig. 72: Flange Wrench, C-3281

Fig. 73: Installer 8493

Fig. 74: Installer 9231A

Fig. 75: Protector, 9099

Fig. 76: Universal Handle C-4171
Removal
Fig. 60: Support Module With Jack
- DRIVELINE MODULE
- TRANSMISSION JACK
NOTE: Rear suspension and drivetrain design require this procedure to
be performed
on a "drive-on" ...
Case assembly, differential
DESCRIPTION
The differential gear system divides the torque between the axle shafts. It
allows the axle shafts to rotate at
different speeds when turning corners.
Each differential side gear is s ...
See also:
Removal
FRONT
1. Raise and support the vehicle.
Fig. 163: TIRE AND WHEEL MOUNTING
2. Remove the wheel mounting nuts (3), then the tire and wheel assembly (1).
NOTE: In some cases, it may be necessary ...
Pulley, idler
Removal
2.4L ENGINE
Fig. 30: ACCESSORY DRIVE BELT IDLER PULLEY - 2.4L
- UPPER PULLEY
- LOWER PULLEY
1. Remove accessory drive belt.
2. Remove upper idler pulley (1) and bolt.
3. Re ...
Installation
NOTE: LHD model shown in illustrations. RHD model similar.
RIGHT FRONT FLOOR DUCT
Fig. 71: Duct-Right Front Floor PM
NOTE: Illustration shown with instrument panel removed for clarity.
...
