Dodge Journey: Intermediate shaft, gas
REMOVAL
2.4L
1. Remove the right half shaft.
Fig. 44: Intermediate Shaft - 2.4L
2. Remove the three intermediate shaft bolts (1).
3. Remove the intermediate shaft (2).
2.7L
1. Remove the right half shaft.
Fig. 45: Identifying Intermediate Shaft, Heat Shield & Bolts
2. Remove the heat shield bolts (2).
3. Remove the heat shield (3).
4. Remove the intermediate shaft bolts (1) and (5).
5. Remove the intermediate shaft (4).
3.5L
1. Remove the right half shaft.
Fig. 46: 3.5L Right Half Shaft Components
2. Remove the intermediate shaft bolts (1).
3. Remove the heat shield bolts (2).
4. Remove the heat shield (3).
5. Remove the intermediate shaft (4).
INSTALLATION
2.4L
Fig. 47: Intermediate Shaft - 2.4L
1. Install the intermediate shaft (2).
2. Install the three intermediate shaft bolts (1).
3. Install the right half shaft.
2.7L
Fig. 48: Identifying Intermediate Shaft, Heat Shield & Bolts
1. Install the intermediate shaft (4).
2. Install the intermediate shaft bolts (1) and (5). Tighten bolt (1) to 38 Nm (28 ft. lb.) and bolts (5) to 23 Nm (17 ft. lb.).
3. Install the heat shield (3).
4. Install the heat shield bolts (2).
5. Install the right half shaft.
3.5L
Fig. 49: 3.5L Right Half Shaft Components
1. Install the intermediate shaft (4).
2. Install the intermediate shaft bolts (1) and tighten to 38 Nm (28 ft. lb.).
3. Install the heat shield (3).
4. Install the heat shield bolts (2) and tighten to 10 Nm (7 ft. lb).
5. Install the right half shaft.
Installation
Fig. 40: Seal Protector - HALFSHAFT - SEAL PROTECTOR 1. Install halfshaft to hub/bearing assembly. Install hub nut and washer but do not tighten at this time. 2. Using Seal Protector 9 ...Intermediate shaft, diesel
REMOVAL 2.0L DIESEL 1. Remove the right half shaft. Fig. 50: 2.0L Diesel Right Half Shaft Components 2. Remove the two intermediate shaft bolts (1). 3. Remove the intermediate shaft (2). ...See also:
Disassembly
Fig. 229: Snap Ring At Output Shaft
1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft
# 2.
Fig. 230: Bearing From Cluster Shaft
2. Using a press, blocks, Bearing Sp ...
SAFETY TIPS
Transporting Passengers
NEVER TRANSPORT PASSENGERS IN THE CARGO
AREA.
WARNING:
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up may
cause seriou ...
Installation
CLUTCH - FIXED DISPLACEMENT A/C COMPRESSOR
NOTE: Typical A/C compressor and clutch assembly shown in
illustrations.
Fig. 214: Clutch Coil & Snap Ring
1. Align the dowel pin on the bac ...