Dodge Journey: Assembly

Automatic Transmission 41TE
Fig. 333: Identifying Thrust Washer

  1. - THRUST WASHER

NOTE: The differential is serviced as an assembly. Differential service is limited to bearing cups and cones. Any other differential component failure must be remedied by differential assembly and transfer shaft replacement.

1. Install side gear thrust washer to differential case.

Automatic Transmission 41TE
Fig. 334: Identifying Side Gear

  1. - DIFFERENTIAL SIDE GEAR

2. Install side gear to differential case.

Automatic Transmission 41TE
Fig. 335: Identifying Pinion Gear & Washer

  1. - PINION GEAR
  2. - TABBED WASHER
  3. - LOCATING TAB
  4. - NOTCH

3. Install both pinion gears and washers to case, while orientating washer tabs to notch in case.

Automatic Transmission 41TE
Fig. 336: Identifying Pinion Shaft

  1. - PINION SHAFT

4. Install pinion shaft.

Automatic Transmission 41TE
Fig. 337: Identifying Side Gear

  1. - DIFFERENTIAL SIDE GEAR

5. Install side gear to case.

Automatic Transmission 41TE
Fig. 338: Identifying Side Gear Thrust Washer

  1. - SIDE GEAR THRUST WASHER

6. Install side gear thrust washer to case.

Automatic Transmission 41TE
Fig. 339: Identifying Differential Support

  1. - DIFFERENTIAL SUPPORT
  2. - DIFFERENTIAL CASE

7. Install differential support into position, while aligning through-holes.

Automatic Transmission 41TE
Fig. 340: Identifying Differential Ring Gear

  1. - DIFFERENTIAL CASE
  2. - RING GEAR

8. Install differential ring gear to case.

Automatic Transmission 41TE
Fig. 341: Identifying Ring Gear-To-Case Bolts & Pinion Shaft Retainers

  1. - DIFFERENTIAL CASE
  2. - PINION SHAFT RETAINER
  3. - RING GEAR
  4. - RING GEAR-TO-CASE BOLT

9. Install ring gear-to-case bolts, with pinion shaft retainers, and torque bolts to 95 N.m (70 ft. lbs.).

Automatic Transmission 41TE
Fig. 342: Installing Differential Bearing To Differential (Extension Housing Side)

  1. - DIFFERENTIAL ASSEMBLY
  2. - DIFFERENTIAL BEARING

10. Using Miller Special Tool L-4410, and C-4171, install differential bearing to differential (extension housing side).

Automatic Transmission 41TE
Fig. 343: Removing/Installing Differential Bearing & Bearing Race

  1. - DIFFERENTIAL BEARING CUP
  2. - DIFFERENTIAL BEARING RETAINER

11. Using Miller Special Tool 5052 and C-4171, install differential bearing to differential (bearing retainer side).

12. Using Miller Special Tool 6061 and C-4171, install differential bearing race to bearing retainer.

Automatic Transmission 41TE
Fig. 344: Removing/Installing Differential Bearing & Bearing Race

  1. - DIFFERENTIAL BEARING CUP
  2. - DIFFERENTIAL BEARING RETAINER

13. Using Miller Special Tool L-4520 and C-4171, install differential bearing to extension housing.

NOTE: Use Mopar Silicone Rubber Adhesive Sealant, or equivalent, on retainer and extension housing/adapter plate to seal to case.

14. Install differential assembly into transaxle case. Install differential bearing retainer.

Automatic Transmission 41TE
Fig. 345: Removing/Installing Differential Bearing Retainer Bolts

  1. - DIFFERENTIAL RETAINER BOLTS

15. Torque retainer-to-case bolts to 28 N.m (21 ft. lbs.).

Automatic Transmission 41TE
Fig. 346: Identifying Differential Cover

  1. - DIFFERENTIAL ASSEMBLY
  2. - DIFFERENTIAL COVER

16. Apply a bead of Mopar Silicone Rubber Adhesive Sealant to extension housing/adapter plate and install into position. Install and torque bolts to 28 N.m (21 ft. lbs.).

17. Measure and adjust differential bearing preload. 18. Apply a bead of Mopar Silicone Rubber Adhesive Sealant to differential cover and install to case.

Automatic Transmission 41TE
Fig. 347: Removing/Installing Differential Cover Bolts

  1. - DIFFERENTIAL COVER BOLTS
  2. - DIFFERENTIAL COVER

19. Install and torque cover-to-case bolts to 19 N.m (165 in. lbs.).

    Disassembly
    Fig. 314: Removing/Installing Differential Cover Bolts - DIFFERENTIAL COVER BOLTS - DIFFERENTIAL COVER NOTE: The transfer shaft should be removed for differential repair and bearing t ...

    Adjustments
    NOTE: Perform all differential bearing preload measurements with the transfer shaft and gear removed. DIFFERENTIAL BEARING PRELOAD ADJUSTMENT USING EXISTING SHIM Fig. 348: Installing Too ...

    See also:

    Camshaft, engine
    DESCRIPTION Fig. 108: Camshaft & Valvetrain Components - CAMSHAFT BEARING CAP - INTAKE - CAMSHAFT BEARING CAP - EXHAUST - CAMSHAFT - EXHAUST - ROCKER ARM - HYDRAULIC LIFTER - CYLI ...

    Synchronizer
    DISASSEMBLY Place synchronizer in a clean shop towel and wrap. Press on inner hub. Carefully open up shop towel and remove springs, balls, keys, hub, and sleeve. CLEANING Do not attempt to clean ...

    VIDEO ENTERTAINMENT SYSTEM (VES)™ — IF EQUIPPED
    The optional Video Entertainment System (VES)™ includes the following components for rear seat entertainment: • A diagonal 8 in (20 cm) Liquid Crystal Display (LCD) screen integrated into the c ...

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