Dodge Journey: Installation
2.7L ENGINE
Fig. 32: Maniverter To Cross Under Fasteners
1. Install the cross under pipe (3). and the front maniverter-to-cross under fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.).
Fig. 33: Cross Under Pipe Fasteners
2. Install the rear maniverter-to-cross under pipe fasteners (1) and (2). Tighten to 29 Nm (21 ft. lb.).
Fig. 34: 2.7L Extension Pipe
3. Install the exhaust extension pipe (2) to the cross under pipe, and install the fasteners (1). Tighten to 27 Nm (20 ft. lb.)
Fig. 35: Exhaust Extension Pipe
- -FASTENERS
- -BELLY PAN
4. Install the belly pan (2).
3.5L ENGINE
Fig. 36: Cross Under Bracket Transmission Bracket
1. If removed, install bracket (2). Tighten bolts (1) to 29 N.m (21 ft. lb.).
Fig. 37: Cross Under Pipe - 3.5L
- - BRACKET
- - BRACKET MOUNTING BOLTS
- - CROSS UNDER PIPE TO REAR MANIVERTER NUTS
- - REAR MANIVERTER
- - REAR MANIVERTER TO CROSS UNDER BOLTS
- - CROSS UNDER PIP TO BRACKET BOLTS
- - CROSS UNDER PIPE TO FRONT MANIVERTER NUTS
- - CROSS UNDER PIPE TO FRONT MANIVERTER BOLTS
- - FRONT MANIVERTER
2. Position cross under pipe.
3. Install cross under to rear maniverter bolts (5) and nuts (3). Tighten to 27 N.m (20 ft. lbs.).
Fig. 38: Left Maniverter To Cross Under
4. Install cross under to front maniverter bolts and nuts. Tighten to 27 N.m (20 ft. lbs.).
Fig. 39: Cross Under To Bracket
5. Install cross under pipe bracket to cross under pipe bolt (1). Tighten to 27 N.m (20 ft. lbs.).
Fig. 40: Exhaust System Pipe
- - EXHAUST PIPE
- - NUTS
6. Install exhaust system pipe. Tighten flange nuts to 28 N.m (21 ft. lbs.).
Fig. 41: Belly Pan
7. Install belly pan (2) and fasteners (1).
8. Lower vehicle.
9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
10. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.
RESONATOR, EXHAUST
REMOVAL
EXHAUST RESONATOR
For removal of the exhaust resonator.
INSTALLATION
EXHAUST RESONATOR
For installation of the exhaust resonator.
Removal
2.7L ENGINE Fig. 22: Belly Pan - BELLY PAN - EXHAUST EXTENSION PIPE 1. Remove the belly pan (2). Fig. 23: 2.7L Extension Pipe 2. Remove the fasteners (1), and remove the exhaust extens ...Sensor, exhaust pressure
REMOVAL EXHAUST PRESSURE SENSOR Fig. 42: DPF Components - ELECTRICAL CONNECTOR - PRESSURE DIFFERENTIAL SENSOR - MOUNTING BOLT - UPSTREAM PRESSURE TUBE - DPF - DOWNSTREAM PRESSURE TUB ...See also:
Installation
2.4L FRONT
Fig. 38: Removing/Installing Camshaft Position Sensor
CAUTION: Install camshaft position (CMP) sensor utilizing twisting
motion. Make sure
CMP sensor is fully seated. Do n ...
Seal, input flange
REMOVAL
Fig. 80: Removing /Installing Propeller Shaft
NOTE: Rubber coupler is part of the propeller shaft assembly. Removing
coupler from
propeller shaft will result in vibration/balance i ...
Diagnosis and Testing
STRUT ASSEMBLY
Fig. 80: Strut Assembly (Exploded)
Inspect the strut assembly for the following conditions:
Inspect for a damaged or broken coil spring (7).
Inspect for a torn or damaged dust ...