Dodge Journey: Installation

LEFT-HAND DRIVE

1. Clean any debris off the mating surfaces of the HCU and ABM.

CAUTION: When installing new O-rings or solenoid valve stem seals, do not use any type of lubricant.

Electronic Control Modules
Fig. 15: Solenoid Valve Seal

  1. - SEAL
  2. - SOLENOID VALVE STEM

2. If the seals (1) on the solenoid valve stems (2) are not new, replace them all. Each of the solenoid valve stem seals must be new to keep out moisture and debris;do not reuse solenoid valve stem seals.

Electronic Control Modules
Fig. 16: Internal Pump Connector O-Ring

  1. - O-RING
  2. - O-RING MOUNTING GROOVE

3. Replace the pump/motor connector O-ring (1) if it is not new. Be sure the O-ring is properly seated in the mounting groove (2).

Electronic Control Modules
Fig. 17: Identifying ABM, HCU, & Solenoid Valve Stem

  1. - ABM
  2. - HCU
  3. - SOLENOID VALVE STEM

4. Align components and install the ABM (1) on the HCU (2).

Electronic Control Modules
Fig. 18: ABM Mounting

5. Install the four screws (1) attaching the ABM (2) to the HCU. Tighten the mounting screws to 2 N.m (17 in. lbs.).

Electronic Control Modules
Fig. 19: Wiring Harness Connector At ABM

  1. - ABM (PART OF ICU)
  2. - WIRING HARNESS CONNECTOR

CAUTION: Before installing the ABM harness connector on the ABM, be sure the seal is properly installed in the connector.

6. Insert the ABM wiring harness connector (2) into the socket of the ABM (1) and close the cover, locking the connector in place.

7. Raise and support the vehicle.

Electronic Control Modules
Fig. 20: Locating Integrated Control Unit (ICU)

8. Loosen the two mounting screws (2) as necessary and allow the ICU (1) mounting bracket to slide down over the mounting screws and hang the assembly in place. Tighten the two mounting screws (2) to 23 N.m (17 ft. lbs.).

9. Lower the vehicle.

10. Position the fresh air plenum and install the two mounting screws.

Electronic Control Modules
Fig. 21: Wheelhouse Brace

11. Install the wheelhouse brace (2). Install and tighten the eight mounting bolts (four each side) (1) to 48 N.m (35 ft. lbs.).

Electronic Control Modules
Fig. 22: Cowl Screen

12. Install the cowl screen. Install the push-pins (1) securing the cowl screen to the wheelhouse brace and cowl. Rotate the screw (2) in the center of the cowl screen 90º counterclockwise to lock the screen in place.

13. Install the wiper arms.

Electronic Control Modules
Fig. 23: Cowl Top Screen

14. Install the cowl top screen (3). Install the two push-pins (1) securing the cowl top screen at the ends.

Install the remaining push-pins (2).

15. Install the engine appearance cover.

16. Connect the negative cable on the battery negative post.

17. Hook up the scan tool to initialize the ABM and perform the following:

  1. Clear any faults.
  2. Perform the ABS Verification Test and road test the vehicle.

RIGHT-HAND DRIVE

1. Clean any debris off the mating surfaces of the HCU and ABM.

CAUTION: When installing new O-rings or solenoid valve stem seals, do not use any type of lubricant.

Electronic Control Modules
Fig. 24: Solenoid Valve Seal

  1. - SEAL
  2. - SOLENOID VALVE STEM

2. If the seals (1) on the solenoid valve stems (2) are not new, replace them all. Each of the solenoid valve stem seals must be new to keep out moisture and debris; do not reuse solenoid valve stem seals.

Electronic Control Modules
Fig. 25: Internal Pump Connector O-Ring

  1. - O-RING
  2. - O-RING MOUNTING GROOVE

3. Replace the pump/motor connector O-ring (1) if it is not new. Be sure the O-ring is properly seated in the mounting groove (2).

Electronic Control Modules
Fig. 26: ABM Assembly To HCU

  1. - ABM
  2. - HCU
  3. - SOLENOID VALVE STEM

4. Align components and install the ABM (1) on the HCU (2).

Electronic Control Modules
Fig. 27: ABM Mounting Screws

  1. - MOUNTING SCREWS
  2. - ABM

5. Install the four screws (1) attaching the ABM (2) to the HCU. Tighten the mounting screws to 2 N.m (17 in. lbs.).

Electronic Control Modules
Fig. 28: Wiring Harness Connector At ABM

  1. - ABM (PART OF ICU)
  2. - WIRING HARNESS CONNECTOR

CAUTION: Before installing the ABM harness connector on the ABM, be sure the seal is properly installed in the connector.

6. Insert the ABM wiring harness connector (2) into the socket of the ABM (1) and close the cover, locking the connector in place.

7. Install the air inlet hose (1) between the air cleaner housing and engine.

8. Connect the negative cable on the battery negative post.

9. Hook up the scan tool to initialize the ABM and perform the following:

  1. Clear any faults.
  2. Perform the ABS Verification Test and road test the vehicle.

MODULE, DOOR

REMOVAL

1. Disconnect and isolate the battery negative cable.

2. Remove the door trim panel as necessary to gain access to the door control module.

3. Disconnect the electrical connectors.

4. Remove the door control module mounting fasteners and remove the module from the vehicle.

INSTALLATION

1. Place the door control module into position and install the mounting fasteners.

2. Connect the electrical connectors.

3. Install the door trim panel.

4. Install the battery negative cable.

    Removal
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