Dodge Journey: Assembly

Manual Transmission BG6
Fig. 239: Output Shaft #2 & Needle Bearing

1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).

Manual Transmission BG6
Fig. 240: Synchronizer

NOTE: Pay attention to the direction when inserting the reverse hub sleeve.

2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.

Manual Transmission BG6
Fig. 241: Install Reverse Gear Onto Output Shaft #2

3. Install reverse gear (2) onto output shaft # 2.

4. Install reverse gear synchronizer onto output shaft using a Press (3).

Manual Transmission BG6
Fig. 242: Output Shaft & C-Clip

NOTE: Always use the largest snap that will fit into the grove.

5. Install the new snap ring (2) from the output shaft # 2.

Manual Transmission BG6
Fig. 243: #2 Bearing & Spacer

6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).

Manual Transmission BG6
Fig. 244: Synchronizer

NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.

7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.

Manual Transmission BG6
Fig. 245: 5th Gear & Synchronizer

8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).

Manual Transmission BG6
Fig. 246: Snap Ring At Output Shaft #2

NOTE: Always use the largest snap that will fit into the grove.

9. Install the new snap ring (1) from the output shaft.

Manual Transmission BG6
Fig. 247: Sixth Gear & Bearing

10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.

Manual Transmission BG6
Fig. 248: Snap Ring At Output Shaft

NOTE: Always use the largest snap that will fit into the grove.

12. Install the new snap ring (2) from the output shaft.

    Disassembly
    Fig. 229: Snap Ring At Output Shaft 1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2. Fig. 230: Bearing From Cluster Shaft 2. Using a press, blocks, Bearing Sp ...

    Switch, backup lamp
    REMOVAL Fig. 249: Back-Up Lamp Switch 1. Disconnect battery negative cable. 2. Raise vehicle on hoist. 3. Disconnect backup lamp switch connector. 4. Remove backup lamp switch (1). INSTA ...

    See also:

    Differential, transaxle
    DESCRIPTION Fig. 166: Differential Assembly - RING GEAR - PINION SHAFT - DIFFERENTIAL CASE - PINION GEAR - SIDE GEAR The BG6 differential is a conventional open design, and is integr ...

    Manifold, intake
    Diagnosis and Testing INTAKE MANIFOLD LEAKS An intake manifold air leak is characterized by lower than normal manifold vacuum. Also, one or more cylinders may not be functioning. WARNING: ...

    Gauges
    All gauges receive battery current through the CCN circuitry only when the ignition switch is in the On or Start positions. With the ignition switch in the Off position, battery current is not su ...

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