Dodge Journey: Assembly
Fig. 239: Output Shaft #2 & Needle Bearing
1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).
Fig. 240: Synchronizer
NOTE: Pay attention to the direction when inserting the reverse hub sleeve.
2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.
Fig. 241: Install Reverse Gear Onto Output Shaft #2
3. Install reverse gear (2) onto output shaft # 2.
4. Install reverse gear synchronizer onto output shaft using a Press (3).
Fig. 242: Output Shaft & C-Clip
NOTE: Always use the largest snap that will fit into the grove.
5. Install the new snap ring (2) from the output shaft # 2.
Fig. 243: #2 Bearing & Spacer
6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).
Fig. 244: Synchronizer
NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.
7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.
Fig. 245: 5th Gear & Synchronizer
8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).
Fig. 246: Snap Ring At Output Shaft #2
NOTE: Always use the largest snap that will fit into the grove.
9. Install the new snap ring (1) from the output shaft.
Fig. 247: Sixth Gear & Bearing
10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.
Fig. 248: Snap Ring At Output Shaft
NOTE: Always use the largest snap that will fit into the grove.
12. Install the new snap ring (2) from the output shaft.
Disassembly
Fig. 229: Snap Ring At Output Shaft
1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft
# 2.
Fig. 230: Bearing From Cluster Shaft
2. Using a press, blocks, Bearing Sp ...
Switch, backup lamp
REMOVAL
Fig. 249: Back-Up Lamp Switch
1. Disconnect battery negative cable.
2. Raise vehicle on hoist.
3. Disconnect backup lamp switch connector.
4. Remove backup lamp switch (1).
INSTA ...
See also:
Differential, transaxle
DESCRIPTION
Fig. 166: Differential Assembly
- RING GEAR
- PINION SHAFT
- DIFFERENTIAL CASE
- PINION GEAR
- SIDE GEAR
The BG6 differential is a conventional open design, and is integr ...
Manifold, intake
Diagnosis and Testing
INTAKE MANIFOLD LEAKS
An intake manifold air leak is characterized by lower than normal manifold
vacuum. Also, one or more
cylinders may not be functioning.
WARNING: ...
Gauges
All gauges receive battery current through the CCN circuitry only when the
ignition switch is in the On or Start
positions. With the ignition switch in the Off position, battery current is not
su ...