Dodge Journey: Assembly
Fig. 239: Output Shaft #2 & Needle Bearing
1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).
Fig. 240: Synchronizer
NOTE: Pay attention to the direction when inserting the reverse hub sleeve.
2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.
Fig. 241: Install Reverse Gear Onto Output Shaft #2
3. Install reverse gear (2) onto output shaft # 2.
4. Install reverse gear synchronizer onto output shaft using a Press (3).
Fig. 242: Output Shaft & C-Clip
NOTE: Always use the largest snap that will fit into the grove.
5. Install the new snap ring (2) from the output shaft # 2.
Fig. 243: #2 Bearing & Spacer
6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).
Fig. 244: Synchronizer
NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.
7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.
Fig. 245: 5th Gear & Synchronizer
8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).
Fig. 246: Snap Ring At Output Shaft #2
NOTE: Always use the largest snap that will fit into the grove.
9. Install the new snap ring (1) from the output shaft.
Fig. 247: Sixth Gear & Bearing
10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.
Fig. 248: Snap Ring At Output Shaft
NOTE: Always use the largest snap that will fit into the grove.
12. Install the new snap ring (2) from the output shaft.
Disassembly
Fig. 229: Snap Ring At Output Shaft
1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft
# 2.
Fig. 230: Bearing From Cluster Shaft
2. Using a press, blocks, Bearing Sp ...
Switch, backup lamp
REMOVAL
Fig. 249: Back-Up Lamp Switch
1. Disconnect battery negative cable.
2. Raise vehicle on hoist.
3. Disconnect backup lamp switch connector.
4. Remove backup lamp switch (1).
INSTA ...
See also:
EMISSIONS CONTROL SYSTEM MAINTENANCE
The Scheduled Maintenance services listed in bold type,
must be done at the times or mileages specified to ensure
the continued proper functioning of the Emissions Control
System. These, and all ot ...
Description
FIXED DISPLACEMENT A/C COMPRESSOR
Fig. 200: Denso 10SR17 Compressor
NOTE: Denso 10SR17 shown. Denso 10SR15 similar.
2.7L and 3.5L 5-Passenger models are equipped with the Denso 10SR15 A/C
...
Heated Mirrors
DESCRIPTION
Fig. 1: Rear Window Defogger (EBL) System
NOTE: Manual tri-zone temperature A/C-heater control shown. Other
A/C-heater
controls similar.
When equipped, the heated mirror sys ...