Dodge Journey: Assembly

Manual Transmission BG6
Fig. 239: Output Shaft #2 & Needle Bearing

1. Install the reverse needle bearing (1) onto the output shaft # 2 (2).

Manual Transmission BG6
Fig. 240: Synchronizer

NOTE: Pay attention to the direction when inserting the reverse hub sleeve.

2. Install the reverse gear synchronizer onto the output shaft with (2) towards reverse gear.

Manual Transmission BG6
Fig. 241: Install Reverse Gear Onto Output Shaft #2

3. Install reverse gear (2) onto output shaft # 2.

4. Install reverse gear synchronizer onto output shaft using a Press (3).

Manual Transmission BG6
Fig. 242: Output Shaft & C-Clip

NOTE: Always use the largest snap that will fit into the grove.

5. Install the new snap ring (2) from the output shaft # 2.

Manual Transmission BG6
Fig. 243: #2 Bearing & Spacer

6. Install fifth needle bearing (2) and spacer (1) onto output shaft # 2 (3).

Manual Transmission BG6
Fig. 244: Synchronizer

NOTE: Pay attention to the direction when inserting the 5th-6th hub sleeve.

7. Install the fifth gear and fifth/sixth gear synchronizer onto the output shaft with (2) towards fifth gear.

Manual Transmission BG6
Fig. 245: 5th Gear & Synchronizer

8. Use a press to install fifth gear and fifth/sixth gear synchronizer (2).

Manual Transmission BG6
Fig. 246: Snap Ring At Output Shaft #2

NOTE: Always use the largest snap that will fit into the grove.

9. Install the new snap ring (1) from the output shaft.

Manual Transmission BG6
Fig. 247: Sixth Gear & Bearing

10. Install spacer sixth needle bearing and sixth gear onto shaft 11. Use Sleeve C-3717 to press sixth gear and bearing (3) onto shaft.

Manual Transmission BG6
Fig. 248: Snap Ring At Output Shaft

NOTE: Always use the largest snap that will fit into the grove.

12. Install the new snap ring (2) from the output shaft.

    Disassembly
    Fig. 229: Snap Ring At Output Shaft 1. Using Snap Ring Pliers (1) remove the snap ring (2) from the output shaft # 2. Fig. 230: Bearing From Cluster Shaft 2. Using a press, blocks, Bearing Sp ...

    Switch, backup lamp
    REMOVAL Fig. 249: Back-Up Lamp Switch 1. Disconnect battery negative cable. 2. Raise vehicle on hoist. 3. Disconnect backup lamp switch connector. 4. Remove backup lamp switch (1). INSTA ...

    See also:

    Removal
    Fig. 60: Support Module With Jack - DRIVELINE MODULE - TRANSMISSION JACK NOTE: Rear suspension and drivetrain design require this procedure to be performed on a "drive-on" ...

    Description, Operation
    DESCRIPTION Fig. 87: PRIMARY AND SECONDARY BRAKE TUBES All master cylinders (2) are a two-outlet design and the brake tubes from these primary and secondary outlet ports lead directly to the In ...

    AUTOSTICK — IF EQUIPPED
    AutoStick is a driver-interactive transmission that offers six manual ratio changes to provide you with more control of the vehicle. AutoStick allows you to maximize engine braking, eliminate undes ...

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