Dodge Journey: Assembly
Fig. 214: First Gear Needle Bearing & Output Shaft
NOTE: Use ATF on all parts that are to be assembled in this procedure.
1. Install the first and first gear needle bearing (2) on the output shaft (1).
Fig. 215: Synchronizer
NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.
2. Install the 1st-2nd synchronizer onto the output shaft with (2) towards first gear.
Fig. 216: First Gear & First/Second Gear Synchronizer
3. Using a press (4), install first gear (3) and first/second gear synchronizer onto output shaft.
Fig. 217: Ball
4. Install the second ball (1).
Fig. 218: Output Shaft 2nd Gear
5. Install the needle bearing on the output shaft.
6. Install second gear (1) onto output shaft (2).
Fig. 219: Output Shaft Spacer
7. Install the inner race (1) onto the output shaft (2).
Fig. 220: Snap Ring From Output Shaft
8. Install the new C- clip (1) onto output shaft (2).
9. Install the spacer.
Fig. 221: Bearing & Output Shaft
10. Install the forth bearing (1) onto the output shaft (2).
11. Install forth gear onto output shaft.
Fig. 222: Synchronizer
NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.
12. Install the third/forth gear synchronizer onto the output shaft with (2) towards forth gear.
Fig. 223: Third/Fourth Gear Synchronizer
13. Using a press install third/forth gear synchronizer (2) onto output shaft (1).
NOTE: Always use the largest snap that will fit into the grove.
14. Install a new snap ring (3) to hold third/forth gear synchronizer (2) onto output shaft (1).
Fig. 224: Output Shaft Needle Bearing
15. Install the third needle bearing (1) onto output shaft (2).
Fig. 225: 3rd Gear, Bearing & Press
16. Install third gear (2) onto output shaft.
17. Install the ball, spacer and bearing (3) using a Press (1).
Fig. 226: Snap Ring At Output Shaft Case Bearing
NOTE: Always use the largest snap that will fit into the grove.
18. Install the new snap ring (2) from the output shaft.
Fig. 227: Installing Cylindrical Roller Bearing Race
19. Using installer 6052 (2) and a Press (1) install the cylindrical roller bearing race (3) on the input shaft.
Fig. 228: Input Lower Snap Ring
20. Install the shaft snap ring (2).
Disassembly
Fig. 200: Snap Ring At Output Shaft Case Bearing
1. Remove the snap ring (2) from the output shaft.
Fig. 201: Output Shaft Case Bearing And Gear
2. Use Bearing Splitter P-334 (3), Cage 8925-3 ( ...
See also:
MIRRORS
Inside Day/Night Mirror
A two-point pivot system allows for horizontal and
vertical mirror adjustment. Adjust the mirror to center on
the view through the rear window.
Headlight glare can be reduc ...
AUTOMATIC TRANSMISSION
CAUTION:
Damage to the transmission may occur if the following
precautions are not observed:
• Shift into PARK only after the vehicle has come to
a complete stop.
• Shift into or out of REVER ...
WARRANTY INFORMATION
See the Warranty Information Booklet, located on the
DVD, for the terms and provisions of Chrysler Group
LLC warranties applicable to this vehicle and market. ...