Fig. 214: First Gear Needle Bearing & Output Shaft

NOTE: Use ATF on all parts that are to be assembled in this procedure.

1. Install the first and first gear needle bearing (2) on the output shaft (1).

Fig. 215: Synchronizer

NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.

2. Install the 1st-2nd synchronizer onto the output shaft with (2) towards first gear.

Fig. 216: First Gear & First/Second Gear Synchronizer

3. Using a press (4), install first gear (3) and first/second gear synchronizer onto output shaft.

Fig. 217: Ball

4. Install the second ball (1).

Fig. 218: Output Shaft 2nd Gear

5. Install the needle bearing on the output shaft.

6. Install second gear (1) onto output shaft (2).

Fig. 219: Output Shaft Spacer

7. Install the inner race (1) onto the output shaft (2).

Fig. 220: Snap Ring From Output Shaft

8. Install the new C- clip (1) onto output shaft (2).

9. Install the spacer.

Fig. 221: Bearing & Output Shaft

10. Install the forth bearing (1) onto the output shaft (2).

11. Install forth gear onto output shaft.

Fig. 222: Synchronizer

NOTE: Pay attention to the direction when inserting the 1st-2nd hub sleeve.

12. Install the third/forth gear synchronizer onto the output shaft with (2) towards forth gear.

Fig. 223: Third/Fourth Gear Synchronizer

13. Using a press install third/forth gear synchronizer (2) onto output shaft (1).

NOTE: Always use the largest snap that will fit into the grove.

14. Install a new snap ring (3) to hold third/forth gear synchronizer (2) onto output shaft (1).

Fig. 224: Output Shaft Needle Bearing

15. Install the third needle bearing (1) onto output shaft (2).

Fig. 225: 3rd Gear, Bearing & Press

16. Install third gear (2) onto output shaft.

17. Install the ball, spacer and bearing (3) using a Press (1).

Fig. 226: Snap Ring At Output Shaft Case Bearing

NOTE: Always use the largest snap that will fit into the grove.

18. Install the new snap ring (2) from the output shaft.

Fig. 227: Installing Cylindrical Roller Bearing Race

19. Using installer 6052 (2) and a Press (1) install the cylindrical roller bearing race (3) on the input shaft.

Fig. 228: Input Lower Snap Ring

20. Install the shaft snap ring (2).