Dodge Journey: Assembly

NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by compressed air. Do not wipe parts with shop towels. All mating surfaces in the valve body are accurately machined; therefore, careful handling of all parts must be exercised to avoid nicks or burrs.

NOTE: If valve body assembly is reconditioned, the PCM/TCM Quick Learn Procedure must be performed.

Automatic Transmission 41TE
Fig. 460: Identifying Valve Body Assembly

  1. - VALVE BODY
  2. - T/C REGULATOR VALVE
  3. - L/R SWITCH VALVE
  4. - CONVERTER CLUTCH CONTROL VALVE
  5. - MANUAL VALVE
  6. - CONVERTER CLUTCH SWITCH VALVE
  7. - SOLENOID SWITCH VALVE
  8. - REGULATOR VALVE

1. Install valves and springs.

Automatic Transmission 41TE
Fig. 461: Removing/Installing Regulator Valve Spring Retainer

  1. - REMOVER/INSTALLER 6302
  2. - RETAINER

2. Install regulator valve spring retainer (2) using remover/installer 6302 (1).

Automatic Transmission 41TE
Fig. 462: Removing/Installing Dual Retainer Plate

  1. - REMOVER/INSTALLER 6301
  2. - RETAINER

3. Install dual retainer plate (2) using remover/installer 6301 (1).

Automatic Transmission 41TE
Fig. 463: Removing/Installing Valve Retainers

  1. - RETAINER
  2. - RETAINER

4. Verify that all retainers are installed (1,2). Retainers should be flush or below valve body surface.

Automatic Transmission 41TE
Fig. 464: Identifying Valve Body Check Balls

  1. - (#4) REVERSE CHECK BALL
  2. - (#5) (#3 ) L/R CHECK BALL

5. Install check balls (1 and 2) into position as shown in Fig. 464. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.

Automatic Transmission 41TE
Fig. 465: Removing/Installing Separator Plate

  1. - SEPARATOR PLATE
  2. - VALVE BODY

6. Install separator plate (1) to valve body (2).

Automatic Transmission 41TE
Fig. 466: Identifying Oil Screen

7. Install oil screen (1) to separator plate.

Automatic Transmission 41TE
Fig. 467: Removing/Installing Transfer Plate

  1. - TRANSFER PLATE

8. Install transfer plate (1) to valve body and separator plate.

Automatic Transmission 41TE
Fig. 468: Identifying Valve Body-To-Transfer Plate Screws

  1. - SCREW (24)
  2. - TRANSFER PLATE
  3. - VALVE BODY

9. Install twenty-four transfer plate to valve body screws (1) and torque to 5 N.m (45 in. lbs.).

Automatic Transmission 41TE
Fig. 469: Identifying 2/4 Accumulator Assembly

  1. - VALVE BODY
  2. - RETAINER PLATE
  3. - DETENT SPRING
  4. - SPRINGS
  5. - SEALS
  6. - PISTON

10. Install 2/4 Accumulator components (2,3,4,5 and 6).

Automatic Transmission 41TE
Fig. 470: Removing/Installing 2/4 Accumulator Retaining Plate

  1. - 2-4 ACCUMULATOR RETAINING PLATE
  2. - DETENT SPRING

11. Torque 2/4 Accumulator retainer (1) to 5 N.m (45 in. lbs.).

Automatic Transmission 41TE
Fig. 471: Removing/Installing Manual Shaft/Rooster Comb & Transmission Range Sensor

  1. - TRANSMISSION RANGE SENSOR
  2. - MANUAL SHAFT / ROOSTER COMB
  3. - ROOSTER COMB

12. Install Manual Shaft/Rooster Comb (3) and Transmission Range Sensor (1).

Automatic Transmission 41TE
Fig. 472: Removing/Installing Transmission Range Sensor

  1. - TRANSMISSION RANGE SENSOR
  2. - MANUAL VALVE CONTROL PIN
  3. - RETAINING SCREW

13. Make sure Manual Valve control pin (2) is contained within the rooster comb slot. Install Transmission Range Sensor retaining screw (3) and torque to 5 N.m (45 in. lbs.).

Automatic Transmission 41TE
Fig. 473: Removing/Installing Manual Shaft Seal

  1. - SEAL
  2. - MANUAL SHAFT

14. Install manual shaft seal (1).

    Disassembly
    NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by comp ...

    Installation
    Fig. 474: Removing/Installing Valve Body - VALVE BODY NOTE: If valve body assembly is being replaced or reconditioned, it is necessary to perform the PCM Quick Learn Procedure. 1. ...

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