Dodge Journey: Description, Operation


Heating & Air Conditioning
Fig. 265: A/C Expansion Valve Description KA

The A/C expansion valve controls the amount of refrigerant entering the A/C evaporator. The A/C expansion valve is of a thermostatic expansion valve (TXV) design and consists of an aluminum H-valve type body (1) with an inlet port (2), outlet port (3) and an integral thermal sensor (4).

The A/C expansion valve is located in the engine compartment at the dash panel, between the A/C refrigerant lines and the A/C evaporator.


The A/C expansion valve controls the high-pressure, low temperature liquid refrigerant from the A/C liquid line and converts it into a low-pressure, low-temperature mixture of liquid and gas before it enters the A/C evaporator. A mechanical sensor in the A/C expansion valve monitors the temperature and pressure of the refrigerant leaving the A/C evaporator through the A/C suction line, and adjusts the orifice size at the liquid line port to let the proper amount of refrigerant into the evaporator to meet the vehicle A/C cooling requirements.

Controlling the refrigerant flow through the A/C evaporator ensures that none of the refrigerant leaving the A/C evaporator is still in a liquid state, which could damage the A/C compressor.

NOTE: Replacement of the refrigerant line O-ring seals is required anytime a refrigerant line is disconnected from the expansion valve, or if the expansion valve is removed. Failure to replace the rubber O-ring seals may result in a refrigerant system leak.

The A/C expansion valve is factory calibrated and cannot be adjusted or repaired and must be replaced if inoperative or damaged.

    Diagnosis and Testing
    A/C EXPANSION VALVE WARNING: Refer to the applicable warnings and cautions for this system before performing the following operation. Failure to follow the warnings and cautions may ...

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