Dodge Journey: Installation
Fig. 101: Check For Stretched Bolts
- - STRETCHED BOLT
- - THREADS ARE NOT STRAIGHT ON LINE
- - THREADS ARE STRAIGHT ON LINE
- - UNSTRETCHED BOLT
NOTE: The cylinder head bolts (4) are tightened using a torque plus angle procedure.
The bolts must be examined BEFORE reuse. If the threads are necked down the bolts must be replaced
Necking can be checked by holding a straight edge against the threads. If all the threads do not contact the scale, the bolt must be replaced.
CAUTION: When cleaning cylinder head and cylinder block surfaces, DO NOT use a metal scraper because the surfaces could be cut or ground. Use ONLY a wooden or plastic scraper.
1. Clean sealing surfaces of cylinder head and block.
2. Lubricate bolt threads with clean engine oil and install bolts.
3. Install new head gasket over locating dowels.
Fig. 102: Cylinder Head Tightening Sequence
4. Install cylinder head to block, assuring head is properly positioned over locating dowels.
5. Tighten bolts in sequence shown in illustration, using the following steps and torque values:
- Step 1: Bolts 1-8 to 48 N.m (35 ft. lbs.)
- Step 2: Bolts 1-8 to 75 N.m (55 ft. lbs.)
- Step 3: Bolts 1-8 to 75 N.m (55 ft. lbs.)
- Step 4: Bolts 1-8 to +90º Turn Do not use a torque wrench for this step.
- Step 5: Bolts 9-11 to 28 N.m (250 in. lbs.)
6. For left cylinder head installation:
- Install engine oil dipstick tube.
- Install generator.
7. For right cylinder head installation:
- Install cylinder head ground strap.
- Connect EGR valve electrical connector (if equipped).
Fig. 103: Camshaft Bearing Cap Tightening Sequence
8. Install all valvetrain components and camshafts. Tighten camshaft bearing caps in sequence shown in illustration to 12 N.m (105 in. lbs.).
9. Install primary timing chain, guides and sprockets.
Fig. 104: WATER OUTLET CONNECTOR
- - BOLT (2)
- - BOLT (2)
- - WATER OUTLET CONNECTOR
10. Install coolant outlet connector (3).
Fig. 105: Cylinder Head Covers
11. Install cylinder head covers.
12. Connect camshaft position sensor and crankshaft position sensor connectors.
13. Install timing chain cover.
14. Install crankshaft vibration damper.
Fig. 106: Lower Intake Manifold Tightening Sequence
15. Install lower and upper intake manifolds.
16. Connect oil pressure sensor connector. Install oil pressure sensor heat shield.
17. Install the maniverter.
18. Install exhaust cross-under pipe.
Fig. 107: Accessory Drive Belt System - 2.7L
- - GENERATOR
- - IDLER/TENSIONER
19. Install accessory drive belts.
20. Fill cooling system.
21. Connect negative cable to remote jumper terminal.
Cleaning, inspection
CLEANING
To ensure engine gasket sealing, proper surface preparation must be
performed, especially with the use of
aluminum engine components and multi-layer steel cylinder head gaskets.
NOTE: ...
Camshaft, engine
DESCRIPTION
Fig. 108: Camshaft & Valvetrain Components
- CAMSHAFT BEARING CAP - INTAKE
- CAMSHAFT BEARING CAP - EXHAUST
- CAMSHAFT - EXHAUST
- ROCKER ARM
- HYDRAULIC LIFTER
- CYLI ...
See also:
Wiring, trailer tow
DESCRIPTION
Fig. 73: Instruction Sheet Are Placed In Glove Box
Vehicles equipped with an optional Trailer Tow Preparation package have a
trailer tow wiring harness and an
instruction sheet (1) ...
Description, Operation
DESCRIPTION
The generator is belt-driven by the engine. It is serviced only as a complete
assembly. If the generator fails for
any reason, the entire assembly must be replaced. The generator produ ...
Intermediate shaft, diesel
REMOVAL
2.0L DIESEL
1. Remove the right half shaft.
Fig. 50: 2.0L Diesel Right Half Shaft Components
2. Remove the two intermediate shaft bolts (1).
3. Remove the intermediate shaft (2).
...