Dodge Journey: Installation

Differential and Driveline
Fig. 67: Seal Protector

  1. - HALFSHAFT
  2. - SEAL PROTECTOR

1. Install driveline module to transmission jack. Secure module to jack.

2. Using Seal Protector 9099 (2), load halfshafts to differential, one side at a time. Clean tool and seal area to prevent debris intrusion.

Differential and Driveline
Fig. 68: Support Module With Jack

  1. - DRIVELINE MODULE
  2. - TRANSMISSION JACK

3. Raise driveline module (1) into position.

Differential and Driveline
Fig. 69: Removing /Installing Propeller Shaft

4. Align marks (4) on propeller shaft rubber coupler (1) to rear axle input flange (5).

5. Install three rear propeller shaft to rear axle retaining bolts (3) but do not tighten at this time.

Differential and Driveline
Fig. 70: RDA To Crossmember Bolts

6. Install the RDA - to - crossmember mounting bolts (1) and tighten to 102 N.m (75 ft. lbs.).

Differential and Driveline
Fig. 71: Rear RDA Module-To-Crossmember Bolt

7. Install the rear RDA - to - crossmember mounting bolt (2) to 102 N.m (75 ft. lbs.)

8. Tighten propeller shaft-to-driveline module bolts to 58 N.m (43 ft.lbs.).

9. Raise exhaust system into position and install hanger/brackets.

10. Fill differential with 0.7L (0.74 Quarts) of Mopar Gear and Axle Lubricant (75W-90).

SPECIFICATIONS

SPECIAL TOOLS

Differential and Driveline
Fig. 72: Flange Wrench, C-3281

Differential and Driveline
Fig. 73: Installer 8493

Differential and Driveline
Fig. 74: Installer 9231A

Differential and Driveline
Fig. 75: Protector, 9099

Differential and Driveline
Fig. 76: Universal Handle C-4171

    Removal
    Fig. 60: Support Module With Jack - DRIVELINE MODULE - TRANSMISSION JACK NOTE: Rear suspension and drivetrain design require this procedure to be performed on a "drive-on" ...

    Case assembly, differential
    DESCRIPTION The differential gear system divides the torque between the axle shafts. It allows the axle shafts to rotate at different speeds when turning corners. Each differential side gear is s ...

    See also:

    Seal, crankshaft oil, rear
    Removal Fig. 214: REAR MAIN SEAL-INSTALLED The crankshaft rear oil seal is incorporated in the seal adapter (2) and can not be removed from the adapter. The crankshaft rear oil seal/seal adapte ...

    AUTOMATIC TRANSMISSION
    CAUTION: Damage to the transmission may occur if the following precautions are not observed: • Shift into PARK only after the vehicle has come to a complete stop. • Shift into or out of REVER ...

    Relay, heater unit
    DESCRIPTION Fig. 320: Standard ISO-Type Relay Three relays (1) are used for the electric positive temperature coefficient (PTC) heater system when equipped with the 2.0L diesel engine. The rela ...

    0.0098