Dodge Journey: Installation

Fig. 67: Seal Protector
- - HALFSHAFT
- - SEAL PROTECTOR
1. Install driveline module to transmission jack. Secure module to jack.
2. Using Seal Protector 9099 (2), load halfshafts to differential, one side at a time. Clean tool and seal area to prevent debris intrusion.

Fig. 68: Support Module With Jack
- - DRIVELINE MODULE
- - TRANSMISSION JACK
3. Raise driveline module (1) into position.

Fig. 69: Removing /Installing Propeller Shaft
4. Align marks (4) on propeller shaft rubber coupler (1) to rear axle input flange (5).
5. Install three rear propeller shaft to rear axle retaining bolts (3) but do not tighten at this time.

Fig. 70: RDA To Crossmember Bolts
6. Install the RDA - to - crossmember mounting bolts (1) and tighten to 102 N.m (75 ft. lbs.).

Fig. 71: Rear RDA Module-To-Crossmember Bolt
7. Install the rear RDA - to - crossmember mounting bolt (2) to 102 N.m (75 ft. lbs.)
8. Tighten propeller shaft-to-driveline module bolts to 58 N.m (43 ft.lbs.).
9. Raise exhaust system into position and install hanger/brackets.
10. Fill differential with 0.7L (0.74 Quarts) of Mopar Gear and Axle Lubricant (75W-90).
SPECIFICATIONS

SPECIAL TOOLS

Fig. 72: Flange Wrench, C-3281

Fig. 73: Installer 8493

Fig. 74: Installer 9231A

Fig. 75: Protector, 9099

Fig. 76: Universal Handle C-4171
Removal
Fig. 60: Support Module With Jack
- DRIVELINE MODULE
- TRANSMISSION JACK
NOTE: Rear suspension and drivetrain design require this procedure to
be performed
on a "drive-on" ...
Case assembly, differential
DESCRIPTION
The differential gear system divides the torque between the axle shafts. It
allows the axle shafts to rotate at
different speeds when turning corners.
Each differential side gear is s ...
See also:
Removal
BULB
Each rear lamp unit for this vehicle consists of two pieces. An outer rear
lamp unit that is secured at the rear of
each quarter panel includes bulbs for the park (or tail) lamps, the brake ( ...
Module, final drive control
DESCRIPTION
The AWD ECM (electronic control module) mounts on the driver side cowl side
panel, where it is concealed by
the instrument panel. It communicates with other systems over the high-speed ...
Solenoid, exhaust gas recirculation (EGR), 2.0L Diesel
Description
Fig. 71: Exhaust Gas Recirculation (EGR) Solenoid - 2.0L Diesel
- EGR solenoid electrical connector
- EGR vacuum harness
The EGR solenoid (4) is mounted to a bracket attached t ...
