Dodge Journey: Installation

2.7L ENGINE

Exhaust System
Fig. 32: Maniverter To Cross Under Fasteners

1. Install the cross under pipe (3). and the front maniverter-to-cross under fasteners (1) and (2). Tighten to 27 Nm (20 ft. lb.).

Exhaust System
Fig. 33: Cross Under Pipe Fasteners

2. Install the rear maniverter-to-cross under pipe fasteners (1) and (2). Tighten to 29 Nm (21 ft. lb.).

Exhaust System
Fig. 34: 2.7L Extension Pipe

3. Install the exhaust extension pipe (2) to the cross under pipe, and install the fasteners (1). Tighten to 27 Nm (20 ft. lb.)

Exhaust System
Fig. 35: Exhaust Extension Pipe

  1. -FASTENERS
  2. -BELLY PAN

4. Install the belly pan (2).

3.5L ENGINE

Exhaust System
Fig. 36: Cross Under Bracket Transmission Bracket

1. If removed, install bracket (2). Tighten bolts (1) to 29 N.m (21 ft. lb.).

Exhaust System
Fig. 37: Cross Under Pipe - 3.5L

  1. - BRACKET
  2. - BRACKET MOUNTING BOLTS
  3. - CROSS UNDER PIPE TO REAR MANIVERTER NUTS
  4. - REAR MANIVERTER
  5. - REAR MANIVERTER TO CROSS UNDER BOLTS
  6. - CROSS UNDER PIP TO BRACKET BOLTS
  7. - CROSS UNDER PIPE TO FRONT MANIVERTER NUTS
  8. - CROSS UNDER PIPE TO FRONT MANIVERTER BOLTS
  9. - FRONT MANIVERTER

2. Position cross under pipe.

3. Install cross under to rear maniverter bolts (5) and nuts (3). Tighten to 27 N.m (20 ft. lbs.).

Exhaust System
Fig. 38: Left Maniverter To Cross Under

4. Install cross under to front maniverter bolts and nuts. Tighten to 27 N.m (20 ft. lbs.).

Exhaust System
Fig. 39: Cross Under To Bracket

5. Install cross under pipe bracket to cross under pipe bolt (1). Tighten to 27 N.m (20 ft. lbs.).

Exhaust System
Fig. 40: Exhaust System Pipe

  1. - EXHAUST PIPE
  2. - NUTS

6. Install exhaust system pipe. Tighten flange nuts to 28 N.m (21 ft. lbs.).

Exhaust System
Fig. 41: Belly Pan

7. Install belly pan (2) and fasteners (1).

8. Lower vehicle.

9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.

10. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.

RESONATOR, EXHAUST

REMOVAL

EXHAUST RESONATOR

For removal of the exhaust resonator.

INSTALLATION

EXHAUST RESONATOR

For installation of the exhaust resonator.

    Removal
    2.7L ENGINE Fig. 22: Belly Pan - BELLY PAN - EXHAUST EXTENSION PIPE 1. Remove the belly pan (2). Fig. 23: 2.7L Extension Pipe 2. Remove the fasteners (1), and remove the exhaust extens ...

    Sensor, exhaust pressure
    REMOVAL EXHAUST PRESSURE SENSOR Fig. 42: DPF Components - ELECTRICAL CONNECTOR - PRESSURE DIFFERENTIAL SENSOR - MOUNTING BOLT - UPSTREAM PRESSURE TUBE - DPF - DOWNSTREAM PRESSURE TUB ...

    See also:

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